EasyManua.ls Logo

BendPak Blue Bullet 1302-BAS - User Manual

BendPak Blue Bullet 1302-BAS
68 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
OPERATION AND SERVICE MANUAL
“America’s Most Popular Tubing Bender”
MODELS:
BB (“Blue Bullet”)
1302-BAS
1302-BAS shown
SHIPPING DAMAGE CLAIMS
When this equipment is shipped, title passes to the
purchaser upon receipt from the carrier. Consequently,
claims for material damaged in shipment must be made by
the purchaser against the transportation company at the
time shipment is received.
BE SAFE
BendPak, Inc. benders are designed and built with safety
in mind. However, your overall safety can be increased by
proper training and thoughtful operation on the part of the
operator. DO NOT operate or repair this equipment without
reading this manual and the important safety instructions
shown inside.
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
www.bendpak.com
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT YOU
FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS
MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO
OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
REV. D - FEB. 2019
pn# 5900103
Keep this operation manual near the
machine at all times. Make sure that ALL
USERS read this manual .

Table of Contents

Questions and Answers

  • D
    Deborah BanksAug 20, 2025
    What to do if the BendPak Blue Bullet 1302-BAS Construction Equipment motor does not run?
    • K
      Kyle RobertsonAug 20, 2025
      If the motor doesn't run, first ensure the circuit breakers are on. If they are off, turn them on. Also, check the voltage supply, phase, and wiring, and refer to the wiring instructions. Inspect the thermal heaters in the switch box. Finally, test the electric starter or motor and replace it if defective.
  • B
    brandi66Aug 22, 2025
    Why does my BendPak Blue Bullet 1302-BAS motor shut off?
    • M
      Molly BlairAug 22, 2025
      The motor might be shutting off due to thermal overload tripping. Check the voltage supply, phase, and wiring. Also, inspect the wiring for short circuits and check the amp draw, referring to the motor nameplate.
  • R
    Regina ThomasAug 25, 2025
    What to do if my BendPak Blue Bullet 1302-BAS bender gives off shocks?
    • J
      jessica33Aug 25, 2025
      If the bender is giving off shocks, check the plug wiring to ensure the green wire on the power cord is used only for grounding and has no power connected to it. Also, check all connections in the switch box or motor to ensure no power wires have become disconnected.
  • G
    Gary HardingAug 26, 2025
    Why does my BendPak Blue Bullet 1302-BAS motor smoke?
    • J
      Joel FarleyAug 26, 2025
      If the motor is smoking, the power supply might be incorrect. Check the voltage supply, phase, and wiring, and refer to the wiring instructions.
  • R
    Ryan MullinsAug 27, 2025
    What to do if BendPak Blue Bullet 1302-BAS Construction Equipment experiences loss of power?
    • M
      maldonadolouisAug 27, 2025
      If the bender experiences a loss of power, and the motor stalls even with system pressure below 2000 psi, check the voltage supply, phase, and wiring. Ensure the voltage or amperage isn't too low.
  • L
    loganlopezAug 29, 2025
    What to do if BendPak BAS models bending ram retracts with button controls but not with the left foot switch?
    • A
      aaron55Aug 29, 2025
      If the bending ram retracts with the button controls but not with the left foot switch, check the connections on the micro switch, and check the micro switch with an ohmmeter. Also, check for broken or disconnected wires.
  • J
    Jessica RodriguezAug 31, 2025
    What to do if BendPak BAS models top cylinder advances with button controls but not with the right foot switch?
    • L
      Latasha GarciaAug 31, 2025
      If the top cylinder advances with the button controls but not with the right foot switch, check the connections on the micro switch, and check the micro switch with an ohmmeter. Also, check for broken or disconnected wires.
  • J
    Justin BowenSep 2, 2025
    What to do if BendPak Blue Bullet 1302-BAS Construction Equipment sequence valve pressure surges high when retracting the bending ram?
    • L
      Lynn HardySep 2, 2025
      If the sequence valve pressure surges high when trying to retract the bending ram, adjust the return pressure.
  • J
    Jennifer ChambersSep 4, 2025
    What to do if BendPak Blue Bullet 1302-BAS back gates remain open after the bending ram is retracted?
    • M
      Michael RandallSep 4, 2025
      If the back gates remain open after the bending ram is retracted, clean and thoroughly grease the bending dies before use and wipe the tubing clean. Also, adjust the return pressure.
  • P
    pharrisSep 6, 2025
    What to do if BendPak Construction Equipment swager cylinder does not expand the tubing straight?
    • E
      Emily BarrettSep 6, 2025
      If the swager cylinder does not expand the tubing straight, shim the swager cylinder as required. If the swager cylinder is bent, remove and replace it.

Summary

YOUR NEW BENDER

WARRANTY

Details the warranty terms and conditions for the new bender.

SPECIFICATIONS

UPON DELIVERY

IMPORTANT SAFETY INSTRUCTIONS

CONTROL FEATURES

INSTALLING THE ELECTRICAL PLUG

Instructions for properly installing the electrical plug on the power cord.

TURNING YOUR NEW BENDER ON

THREE-BUTTON CONTROL OPERATIONS BAS MODELS

DESCRIPTION OF CONTROLS

Explains the function of the green, blue, and red control buttons and foot switches.

OPERATING THE MANUAL KNEE CONTROL BULLET MODELS

BENDING OPERATIONS

USING THE PROGRAM CARDS

Guide to using program cards for specific bending applications.

PROGRAM CARD SECTIONS AND BENDING

PATTERN BENDING

PATTERN BENDING TECHNIQUES

THREE INCH TUBE BENDING PROCEDURE

BENDING STAINLESS TUBING

END FINISHING OPERATIONS

USING THE INTERNAL EXPANDER

Procedure for using the internal expander with segment sets.

INTERNAL EXPANDER PROCEDURES

END FINISHING PROCEDURES

SWAGER BOX OPERATIONS

USING THE SWAGER BOX

Overview of the swager box for expanding and flaring.

SWAGER DIE PROCEDURES

END FORMING PROCEDURES

SWAGER BOX PROCEDURES

MAINTENANCE

RECOMMENDED WEEKLY MAINTENANCE

Routine weekly maintenance tasks for the bender.

RECOMMENDED MONTHLY MAINTENANCE

Routine monthly maintenance tasks for the bender.

PRESSURE SETTINGS

BACK PRESSURE

Explanation and adjustment of back pressure for proper bending.

RETURN PRESSURE

Explanation and adjustment of return pressure for chain tension.

ADJUSTING THE CHAINS

LEVELING THE GUIDE PLATE WITH THE BACK GATES

VISUALLY CHECKING THE BARREL BUSHINGS FOR WEAR

ALIGNING THE SWAGER BOX CYLINDER

CHECKING THE PUSHER BLOCK FOR WEAR

CALIBRATING THE DEPTH-OF-BEND PLATE (BLUE-BULLET) AND “BAS” MODELS

CALIBRATING THE AUTOMATIC DEPTH-OF-BEND SWITCH; BAS MODELS

Steps to calibrate the automatic depth-of-bend switch on BAS models.

OPERATING THE MACHINE MANUALLY USING THE ELECTRIC SOLENOID VALVE

ELECTRICAL REPAIR

CHECKING THE MICRO SWITCHES; AUTOMATIC MODELS

Procedure for testing micro switches using an ohmmeter.

MOTOR CONNECTIONS

TO CHECK FOR PROPER ROTATION

How to verify the correct rotation direction of the motor.

TROUBLESHOOTING

BENDING PROBLEMS

Electrical Wiring Diagram for Three Button BAS Models

BendPak Blue Bullet 1302-BAS Specifications

General IconGeneral
BrandBendPak
ModelBlue Bullet 1302-BAS
CategoryConstruction Equipment
LanguageEnglish

Related product manuals