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Bennett Marine BOLT129 User Manual

Bennett Marine BOLT129
40 pages
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IMPORTANT SAFETY INSTRUCTIONS: Read and save all instructions. This manual may periodically
be subject to change, for the most current version visit BennettTrimTabs.com/BoltManual.
Installation & User's Guide
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Bennett Marine BOLT129 Specifications

General IconGeneral
BrandBennett Marine
ModelBOLT129
CategoryMarine Equipment
LanguageEnglish

Summary

The Benefits of Trim Tabs

Increase Visibility For A Safer Ride

Boosts visibility by keeping the bow down at lower speeds for safer operation in various conditions.

Save Money With Better Fuel Efficiency

Improves fuel economy by reducing engine labor and enabling quicker planing.

Maximize Performance While Smoothing Out The Ride

Enhances boat performance by lifting the stern proportionally to speed and load changes.

System Specifications

Trim Planes & Mounting Plates

Details specifications for trim tab sizes, materials, and mounting options.

Actuators

Lists specifications for available actuator models, including hinge types and materials.

Relay Module

Specifies types of relay modules available, featuring diagnostics and auto retraction.

Helm Control

Outlines requirements for helm controls, mentioning circuit breakers or fuses.

Communications Junction Box

Notes its use for dual station or dual actuator applications.

How Trim Tabs Work

Basic Operation Principle

Explains how trim tabs are mounted and operated, and their effect on the boat's attitude.

Port vs. Starboard Control

Describes the reverse relationship between tab movement and bow direction for intuitive control.

Achieving Optimal Trim

Getting and Staying Trimmed

Guides on how to achieve and maintain the desired planing attitude for efficient boat operation.

Finding Optimum Attitude

Explains a test to find the boat's best running attitude for optimal performance.

Learning Trim Tab Feel

Provides advice on gradually using trim tabs and avoiding over-trimming.

Special Conditions & Safety Precautions

Correcting for a List

Details how to use trim tabs individually to correct boat list or tilt.

Using Trim Tabs with Outboard Trim/Tilt

Explains how to coordinate trim tabs with engine trim for enhanced speed and power.

Running In Rough Water

Advises to use 'Bow Down' on both tabs to improve handling in choppy seas.

Following Sea Conditions

Recommends fully retracting tabs in following seas for control and to prevent bow digging.

Windy Chop Handling

Provides guidance on adjusting tabs to manage windward sides in choppy conditions.

Operational Scenarios and Safety

Shallow Water / Hole Shot

Instructions for lowering tabs to lift the stern and lower the bow for improved hole shots.

Porpoising Correction

Describes how to address porpoising by using 'Bow Down' in short bursts.

General Safety Precautions

Highlights important safety advice, including avoiding over-trimming and using caution.

Actuator & Tab Installation

Getting Started

Initial steps for actuator and tab installation, including safety checks and mounting location considerations.

Standard V-Hull Installation

Illustrates the standard mounting procedure for trim tabs on V-hull boats.

Tools and Materials List

Lists the necessary tools and materials required for actuator and tab installation.

Installing Trim Tabs and Actuators

Installing Trim Tabs

Guidance on tab placement relative to the chine and drive unit, using backing plates.

Installing Actuators

Steps for attaching actuators to trim tabs, including hinge assembly and final positioning.

Mounting Actuator Hinges

Procedures for mounting fixed and adjustable upper hinge actuators to the boat transom.

Wiring Connector Installation

Instructions for connecting actuator wires to the harness connector and ensuring proper pin alignment.

Helm Control Overview

BRC Rocker Switch Control

Description of the basic rocker switch control and its plug-and-play installation.

BCN Waterproof Control

Overview of the waterproof control with diagnostics and Auto Tab Retraction features.

BCI Control with Indication

Details the control with diagnostics, indication LEDs, and Auto Tab Retraction features.

BRC Rocker Control Installation

Preparation and Drilling

Steps for preparing the console, marking, and drilling holes for the rocker switch control.

Mounting the Control Plate

Instructions for seating the control plate and securing it with screws.

Connecting Extension Cables

How to connect port and starboard extension cables to the rocker control.

Power and Ground Connections

Wiring the orange power wire and black ground wire for the rocker switch.

BCN BOLT Control Installation

Preparation and Drilling

Steps for preparing the console, marking, and drilling holes for the BCN control.

Mounting the Helm Display

Instructions for placing and securing the BCN helm display keypad.

Power and Ignition Connections

Wiring the orange wire for power and purple wire for auto tab retraction.

Relay Module Requirement

Notes that a relay module is required for the BCN control system.

BCI BOLT Control Installation

Preparation and Drilling

Steps for preparing the console, marking, and drilling holes for the BCI control.

Mounting the Helm Display

Instructions for placing and securing the BCI helm display keypad.

Power and Ignition Connections

Wiring the orange wire for power and purple wire for auto tab retraction.

Relay Module Requirement

Notes that a relay module is required for the BCI control system.

Relay Module Installation

Installation Note for BRC

Clarifies that relay module installation is not required for BRC installations.

Mounting the Relay Module

Guidance on selecting a dry location and mounting the relay module.

Ground and Power Connections

Instructions for connecting the ground wire and power supply to the relay module.

Connecting Extension Cable

Steps for connecting the 3 ft. extension cable from the display to the relay module.

Extension Cable Installation

Cable Types and Routing

Details on actuator/display extension cables and proper routing through the boat.

Final Connections and System Check

Instructions for connecting extension cables and reconnecting the battery to check functionality.

Control Testing and Diagnostics

System Startup Procedure

Steps to power up the system, including battery, gauge, and ignition switches.

Actuator Function Test

Tests to verify port and starboard actuator extension and retraction via control buttons.

Troubleshooting Reference

Directs users to the troubleshooting section for issues not covered.

Wiring Diagrams

Single BCI/BCN and BRC with Single Actuators

Wiring diagrams for BCI/BCN and BRC controls with single actuators.

Wiring Diagrams - Multi-Actuator/Display

Single Display & Dual Actuators

Wiring diagram for systems with one display controlling two actuators.

Dual Display & Single Actuators

Wiring diagram for systems with two displays controlling one actuator.

Wiring Diagrams - Dual Actuator/Display Configurations

Dual Display & Single Actuators

Wiring diagram for systems with two displays controlling one actuator.

Dual Display & Dual Actuators

Wiring diagram for systems with two displays controlling two actuators.

Installation Templates

BRC Rocker Switch Templates

Templates for accurately cutting holes for the BRC rocker switch control.

BCI or BCN Control Templates

Templates for accurately cutting holes for the BCI or BCN control units.

BEA2000 Fixed Upper Hinge Templates

Templates for marking mounting hole locations for BEA2000 fixed upper hinge actuators.

BEA3000 Adjustable Upper Hinge Templates

Templates for marking mounting hole locations for BEA3000 adjustable upper hinge actuators.

Maintenance

General Maintenance

Routine checks for electrical connections and advice on cold weather operation.

Saltwater Application Notes

Recommendations for zinc anodes to deter electrolysis in saltwater environments.

Painting Trim Tabs

Guidance on cleaning and painting tabs to discourage marine growth.

Safety Precautions

Important safety advice regarding malfunctions, wiring, stepping on tabs, and extended actuators.

Troubleshooting BRC Rocker Controls

Both Tabs Not Moving

Checks for power, fuses, ground connections, and voltage for BRC systems.

One Tab Moves, One Does Not

Steps to inspect and reseat actuator connector contacts for proper connection.

Incorrect Actuator Extension/Retraction

Troubleshooting reversed actuator wiring in the connector for BRC systems.

Troubleshooting BCN Non-Indicator Controls

Both Tabs Not Moving

Checks for power, LED status, fuse, voltage, and communications for BCN systems.

Incorrect Actuator Extension/Retraction

Troubleshooting reversed actuator wiring in the connector for BCN systems.

Troubleshooting BCI Indicator Controls

Both Tabs Not Moving

Checks for battery, LED status, and communications for BCI systems.

One Tab Moves, One Does Not

Steps to inspect and reseat actuator connector contacts for proper connection.

Incorrect Actuator Extension/Retraction

Troubleshooting reversed actuator wiring in the connector for BCI systems.

Troubleshooting - System Communication

BCI System Communication Issues

Diagnosing communication problems between display and relay module for BCI systems.

Troubleshooting - Actuator Detection

Flashing Yellow LEDs on Control

Troubleshooting for flashing LEDs indicating undetected actuators.

Bennett Marine Warranty (US Only)

Limited Warranty Terms

Details the conditions and duration of the limited warranty for Bennett products.

Disclaimer and Exclusions

States limitations and exclusions from the express warranty coverage.

Warranty Claim Procedure

Outlines the steps for submitting a warranty claim and part evaluation.

Transferability and Limitations

Covers warranty transferability and limitations on remedies and damages.

Warranty Period and Product Modifications

Product Modification Policy

Bennett's right to modify products without prior obligation for sold items.

Warranty Period by Product

Table specifying warranty periods for actuators, control switches, and indicator controls.

International Returns

Procedure for customers outside the US to handle warranty and returns.

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