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Beta Enduro RR 350 2015 User Manual

Beta Enduro RR 350 2015
158 pages
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Table of Contents

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Beta Enduro RR 350 2015 Specifications

General IconGeneral
BrandBeta
ModelEnduro RR 350 2015
CategoryEngine
LanguageEnglish

Summary

1 ENGINE REMOVAL FROM VEHICLE

2 ENGINE DISASSEMBLY

2.1 Thermal Unit Disassembly

Steps for disassembling cylinder head, cylinder, and piston.

3 ENGINE ASSEMBLY AND CONTROLS

3.1 Crankcase Halves Inspection and Assembly

Controls and assembly operations for crankcase halves.

3.2 Crankshaft and Connecting Rod Checks

3.3 Complete Crankshaft Assembly Procedure

3.4 Gearbox Unit Controls and Reassembly Overview

3.4.1 Checking Gearbox Unit

Checking the gearbox unit for wear and play.

3.4.2 Primary Unit Assembly

Procedure for assembling the primary gearbox unit.

3.4.3 Secondary Unit Assembly

Procedure for assembling the secondary gearbox unit.

3.4.4 Forks, Pins, and Desmodromic Device Checks

3.5 Internal Gearbox and Gearshift Assembly

Internal Gearbox and Gearshift Assembly

Procedure for assembling the internal gearbox and gearshift.

3.6 Closing Engine Block Procedure

3.7 Blocking Crankshaft at TDC and Left Nut Tightening

3.8 External Gearshift Checks

3.9 Kick Starter Checks

3.9.1 Kickstarter Shaft Unit and Assembly Checks

Disassembly and checking of the kickstarter shaft components.

3.10 Electrical Starter Unit and Main Gear Checks

3.10.2 Coupling Ignition and Primary Gears to Motor

Procedure for connecting ignition and primary gears to the motor.

3.11 Oil Pumps Control and Reassembly

3.11.1 Low Pressure Pump Assembly

Procedure for assembling the low-pressure oil pump.

3.11.2 High Pressure Pump and Control Gear Assembly

Procedure for assembling the high-pressure oil pump and control gear.

3.11.6 Countershaft Checking and Coupling

3.12 Clutch Unit Checks

3.12.1 Clutch Basket, Roller Bearing, and Centre Bearing Checks

Inspecting clutch basket, roller bearing, and centre bearing.

3.12.2 Clutch Discs Checks

Checking clutch discs for wear and thickness.

3.12.5 Thrust Bearing Device Checks

3.12.6 Clutch Unit Assembly

Procedure for assembling the clutch unit components.

3.13 Coolant Pump Checks and Disassembly

3.13.2 Pump Unit Assembly

Procedure for assembling the water pump unit.

3.14 Complete Clutch Cover Assembly

3.15 Timing Chain, Fixed and Mobile Guides Checking and Coupling

3.16 Ignition System Checks and Crankcase Coupling

3.16.2 Coupling Ignition System to Crankcase

3.17 Thermal Unit Checks

3.17.1 Piston, Pin Bolt, and Piston Rings Checks

Checking piston, pin bolt, and piston rings for wear and damage.

3.17.2 Cylinder Checks

3.17.3 Cylinder Head Auxiliary Devices Disassembly

3.17.3.3 Shims for Valve Play Adjustment

3.17.4 Valve Units Disassembly and Checking

3.17.4.2 Valve Guides, Valves, and Seats Checks

3.17.5 Cylinder Head Body Checks

3.17.6 Camshafts Checks

3.17.10 Cylinder Head Component Assembly

3.17.12 Piston Rings and Oil Scraper Rings Installation

3.17.13 Piston to Cylinder Application

3.17.14 Piston-Cylinder Coupling to Crankcase

3.17.15 Head to Cylinder Coupling

3.17.16 Camshafts Coupling and Phasing Procedures

3.17.17 Valve Play Measurement and Adjustment

3.17.18 Mechanical Tensioner Checking and Coupling

3.19 Releasing Crankshaft Procedure

4 Reassembly of Engine in Vehicle

RECOMMENDED ENGINE MAINTENANCE

RECOMMENDED LUBRICANTS AND LIQUIDS

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