Fitting the oil line
- Position oil line 3 and fasten it with the two oilway screws 1
and 2, using new seal rings. Tightening torque: 10 N·m.
Position the oil line so that it does not come into contact
with the engine. Also, when tightening, ensure that the oil
line is not taut.
Installing the starter motor
– Carefully oil the O-ring on the starter motor and insert the mo-
tor in the crankcase. Fit the two screws 4 (M6x20) and tighten
them to 8 N·m.
– Oil distance ring 5 and slide it onto the driven shaft with the
groove for the O-ring facing inward.
– Fit the chain sprocket with the high collar facing inward.
– Degrease the flange nut thread, apply Loctite 243 to it and
tighten the screw with the spring washer to 60 N·m.
NOTE: Before tightening the screw, lock the crankshaft and shift
into first gear.
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6 - Engine Release 00 Date 02/2005
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