Big Joe EZ30 - User Manual

134 pages

Save Page as PDF

To Next Page

Big Lift LLC MANUAL NO. BL-EZ30-0815 - 07-28-2019

www.bigjoeforklifts.com

EZ30

SELF-PROPELLED,

PALLET LIFT TRUCK

U.S. Patents Nos. 8,540,213; 8,833,736; 9,079,754; D692,202; D692203; D692204

Operation

Maintenance

Repair Parts List

Main Page

Table of Contents3
List of Illustrations4
List of Tables5
- Introduction7
- General Description7
- Safety Features8
Operation2-19
- General9
- Operating Precautions9
- Before Operation9
Operator Checks10
- General Control Operation12
- Driving and Stopping Procedures12
- Belly-Button Switch12
- Steering Arm Gas Spring13
- Lift and Lower Controls13
- Backrest13
- Guide Rails13
- Safety Belt and Conister13
- Loading and Unloading13
- Parking13
Monthly and Quarterly Inspection15
- Safety Rules16
- Battery Care and Charging16
- Battery Cleaning16
- Maintenance Free Batteries16
- Charging Batteries17
- Batteries Replacement18
- Lubrication19
Planned Maintenance3-115
- General15
- Monthly and Quarterly Checks15
- Battery Care15
Recommended Lubricants19
- General21
Troubleshooting Chart21
Troubleshooting Chart22
- Controller Troubleshooting24
- Fault Detection24
- Hand Held Programmer (Optional)24
- Fault Recording24
- General Checkout24
- Diagnostic History26
- 4-2.8. Programmer Diagnostics26
Steering Arm, Control Head and Compartment39
- Control Head39
- Control Head Removal39
- Control Head Installation41
- Cap Assembly Removal41
- Cap Assembly Installation41
- Horn Switch Replacement42
- Upper Compartment Covers44
- Removal44
- Installation44
- Lower Compartment Covers45
- Removal45
- Installation45
- Steering Arm45
- Return Spring Replacement45
- Steering Arm Removal45
- Steering Arm Installation45
Brake Servicing6-147
- Brakes47
- Brake Assembly Replacement47
Transmission, Drive Wheel, Load Wheel7-149
- Drive Wheel49
- Transmission49
- Load Wheel51
- Removal51
- Repair51
- Load Wheel Installation51
Elevation System Servicing8-153
- Lift Linkage53
- Removal53
- Repair54
- Installation54
Hydraulic System Servicing9-155
- Lines and Fittings55
- Hydraulic and Electrical Assembly56
- Removal56
- Installation56
- Hydraulic Pump, Motor, and Reser56
Voir Assy9-256
- Disassembly and Reassembly56
Electrical Components10-163
Electrical Control Panel63
10-1.1.Maintenance63
10-1.2.Cleaning63
10-1.3.Controller Removal63
10-1.4.Controller Installation63
10-1.5.Charger Removal63
10-1.6.Charger Installation63
10-1.7.Cooling Fan Removal65
10-1.8.Cooling Fan Installation65
10-1.9.Buzzer Removal65
10-1.10.Buzzer Installation65
10-1.11.Key Switch Removal65
10-1.12.Key Switch Installation65
10-1.13.Battery Indicator Removal65
10-1.14.Battery Indicator Installation65
10-1.15.Emergency Disconnect Removal65
10-1.16.Emergency Disconnect Installation66
- 10-1.17.Lift Limit Switch68
- (Used up to Serial # E2120047).10-668
  - 10-1.18.Lift Limit Switch69
- (Used from Serial # E2120048).10-769
  - 10-4.1.Replacement69
- Optional Equipment11-171
  - Waterproof Compartment Cover71
  - Mounting87
Load Backrest97
Guide Rails99
Lift Link Assembly109
Load Wheel111
Hydraulic System113
Lift Cylinder - Used up to Serial # E2017219119
Lift Cylinder119
Lift Cylinder - Used for Serial # from E2116210123

Brand	Big Joe
Model	EZ30
Category	Forklifts
Language	English

Big Joe EZ30 - User Manual

Table of Contents

Big Joe EZ30 Specifications

Related product manuals