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bihl+Wiedemann BWU3543 User Manual

bihl+Wiedemann BWU3543
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Subject to technical modifications; no responsibility is accepted for the accuracy of this information
© Bihl+Wiedemann
GmbH
1
Internet: www.bihl-wiedemann.de Flosswoerthstr. 41 D-68199 Mannheim
phone: +49 621 33 996-0 fax: +49 621 33 922 399
Ausgabedatum: 13.02.2019
ASi-3 EtherNet/IP+Modbus TCP-Gateway with integr. Safety Monitor
Montageanweisung // Commissioning Instructions // ...
Montageanweisung // Installation Instructions // Notice de montage //
Istruzioni per il montaggio // Instrucciones de montaje
BWU3543
ASi-3 EtherNet/IP+Modbus TCP Gateway mit integr. Sicherheitsmonitor
ASi-3 EtherNet/IP + ModbusTCP Gateway with integrated Safety Monitor
Passerelle ASi-3 EtherNet/IP+Modbus TCP + moniteur de sécurité intégré
EtherNet/IP+Modbus TCP ASi-3 Gateway con monitor di sicurezza integrato
Pasarela ASi-3 EtherNet/IP+Modbus TCP + monitor de seguridad integrado
(Abbildung ähnlich // figure similar // figure similaire // figura simile // figura similar)
Das Gerät beherrscht mehrere Protokolle! Wählen Sie bitte bei der Inbetriebnahme
eines der beiden Protokolle aus. // The device handels multiple protocols! Please se-
lect one of them during the initial operation. // L'appareil maîtrise plusieurs de proto-
coles! Veuillez choisir à la première mise en service l’une des deux protocoles. // Lo
strumento parla due protocolli. Si prega di selezionare alla prima messa in servizio
uno dei due protocolli. // El dispositivo maneja varios protocolos! Por favor selecci-
one uno de los dos protocolos durante la puesta en marcha.
Login:
https://www.bihl-wiedemann.de
download
Anleitung lesen:
Bevor Sie mit dem Gerät arbeiten: Lesen Sie diese Anleitung komplett durch. Alle Sicherheitshinweise und
Vorgaben des Gerätehandbuchs und des Handbuchs zur Konfigurationssoftware sind einzuhalten! //
Read instruction:
Before working with this unit: read these instructions carefully and completely. All notes on safety and speci-
fications of the device manual and the manual for the configuration software are to be considered! //
Lire les instructions:
Avant de travailler avec ce module, veuillez lire l’intégralité de ces instructions. Observez les consignes de
sécurité et les instructions du manuel d’utilisation de l’appareil et du guide utilisateur du logiciel de
configuration. //
Leggere attentamente le istruzioni:
Prima di iniziare a operare sull'apparecchio, leggere attentamente le seguenti istruzioni. Si prega di tenere
conto anche delle indicazioni di sicurezza e delle istruzioni del manuale d’uso dell’apparecchio e del man-
uale per l’utente per il software di configurazione. //
Lea las instrucciones:
Antes de trabajar con el equipo lea por completo el manual de instrucciones. Todas las notas de seguridad
y especificaciones del manual del equipo y del manual del software de configuración deben ser respetadas.

Table of Contents

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bihl+Wiedemann BWU3543 Specifications

General IconGeneral
Brandbihl+Wiedemann
ModelBWU3543
CategoryGateway
LanguageEnglish

Summary

ASi-3 EtherNet/IP+Modbus TCP-Gateway: Installation and Commissioning

General Instructions and Safety Guidelines

Read all instructions carefully before working with the device. Consider safety guidelines.

Device Overview and Safety Precautions

Safety Notes and Warnings

Important safety information regarding installation, voltage, and personal protection.

Front Panel Description and Connections

Details of the device's front panel, including ports, indicators, and controls.

LED Status Indicators

Explanation of the different LED states and their meanings for device status.

Terminal Connections and Functions

ASi Input Terminals (SI1-SI6)

Description of input terminal functionality and configuration options.

ASi Output Terminals (SO1-SO6)

Description of output terminal functionality, protection, and configuration.

Clock and Power Supply Terminals

Details on clock outputs (T1, T2) and power supply terminals (0V, 24V).

Environmental and Wiring Requirements

Ambient and Cable Temperature Ratings

Specifications for ambient operating temperature and cable temperature ratings.

EMC and Conductor Material

EMC considerations and requirement for using copper conductors.

Power Supply Configuration

Power Supply and Cable Precautions

Warnings about connecting slaves/repeaters to power supply cables and ASi circuit cables.

Switching to ASi Power24V Supply

Procedure for switching the device's power supply to ASi Power24V.

ASi Network Configuration

ASi Network Structure Example

Diagram illustrating a typical ASi circuit setup with gateway and slaves.

Network Diagram Legend

Explanation of symbols used in the ASi network structure diagram.

Connection Examples

Connecting Floating Contacts

Wiring diagram for connecting floating contacts to the device's terminals.

Connecting Antivalent Contacts

Wiring diagram for connecting antivalent contacts to the device's terminals.

Advanced Connection Examples

Connecting a Contactor

Wiring diagram for connecting a contactor to the device's terminals.

Connecting OSSDs

Wiring diagram for connecting OSSDs (Optical Safety Devices) to the device.

Speed Monitoring Configurations

1-Channel Speed Monitoring

Configuration and explanation for 1-channel speed monitoring on local connections.

2-Channel Speed Monitoring

Configuration and explanation for 2-channel speed monitoring on local connections.

Output and Input Configuration

Configuring Output SO1 as Standard Input

Setting up device output SO1 to function as a standard input.

Configuring Outputs SO1, SO2 as Safe Input

Setting up device outputs SO1 and SO2 to function as safe inputs.

ASIMON360 Software Configuration

Gateway Commissioning Priority

Important: Commission the gateway before the safety unit.

Configuration Workflow and Validation

Steps for creating, downloading, acknowledging, and validating configurations.

Master Configuration and Safety Notes

Adjusting master config for safety monitor address and referring to ASIMON360 manual.

Safe Link Communication Setup

Safe Link Communication Overview

Information on using the Ethernet diagnostic interface for Safe Link communication.

External Switch Requirement for Safe Link

Devices must be connected via an external switch for Safe Link communication.

Device Commissioning and Protocol Selection

Device Commissioning Procedures

Steps for commissioning the device through its interface and display modes.

Selecting Modbus TCP Protocol

Steps to select the Modbus TCP protocol for device operation.

Ethernet Settings and Watchdog Timer

Displaying Ethernet Properties

How to view Ethernet interface settings such as IP address and MAC ID.

Setting Watchdog Time

Procedure for configuring the watchdog timer for device operation.

Protocol Selection and Activation

Selecting EtherNet/IP Protocol

Steps to select the EtherNet/IP protocol and activate it.

Restarting Device for Configuration Changes

Restart the device for the selected configuration changes to take effect.

ASi Slave Management

Configuring EtherNet/IP Properties

Setting IP address, net mask, and gateway for EtherNet/IP.

Connecting and Searching ASi Slaves

Procedure for connecting ASi slaves to the gateway and searching for them.

Quick Setup and Configuration Modes

Quick Setup Functionality

Enables simple and quick configuration of all connected ASi circuits.

Configuration Saving Modes

Options to save configuration in Run or Project mode.

Configuration Workflow and Hotkeys

Configuration Process Flow

Flowchart illustrating the device configuration steps and outcomes.

Hotkey for Store+Run

Hotkey combination to initiate the Store+Run configuration process.

ASi Slave Addressing

Slave Addressing Procedure

Steps to assign addresses to ASi slaves, including connecting new slaves.

Chip Card Management and Parameter Setting

Local Parameter Setting Methods

Methods for setting parameters directly on the device or via chip cards.

Chip Card Scenarios and Data Handling

Detailed scenarios for chip card compatibility, data synchronization, and error handling.

Error Handling and Troubleshooting

Identifying Faulty Slaves

How to identify faulty ASi slaves using the device display.

Displaying Last Error

How to view the last recorded error message on the device.

ASi Slave Replacement

Replacing a Defective ASi Slave

Procedure for replacing a defective safety-related ASi slave with a new one.

Device and Group Manager Replacement

Replacing a Defective Device

Procedure for replacing a defective device, particularly when Safe Link is used.

Group Manager Learning After Replacement

Importance of teaching the group manager after replacing a device with Safe Link.

Chip Card Data Transfer

Chip Card Data Transfer Operations

Steps for copying bank A data to monitor, master, and configuration.

Safe Link and Device Menu Navigation

Teaching Safe Link After Device Replacement

Procedure for teaching Safe Link to the group manager after device replacement.

Navigating Device Menus

Overview of menu navigation for device setup and diagnostics.

Chip Card Replacement and Safe Link Operations

Safe Link Operational Steps

Steps for managing Safe Link, including stopping, starting, and node replacement.

Replacing the Chip Card

Procedure for safely replacing the chip card, emphasizing power-off.

Configuration Discrepancy Handling

Chip Card vs. Device Configuration Differences

Handling situations where chip card and device configurations differ.

Safety vs. ASi Configuration Differences

Handling situations where safety and ASi configurations differ.

Menu Navigation and System Settings

Error Handling and PIN Entry

Procedures for handling data differences and entering the PIN.

Device Menu Navigation and Functions

Overview of device menu options for setup, diagnostics, and settings.

Bank Management and Configuration Synchronization

Bank Selection and Monitor Operations

Steps for selecting banks, stopping/starting the monitor, and copying data.

Matching Configurations

Confirmation when safety and ASi configurations are identical.

Product Catalog

AS-i Master Gateways

Overview of various AS-i Master gateways with different communication protocols.

AS-i Digital Modules

Overview of different ASi digital input/output modules.

AS-i Analog Modules

Overview of different ASi analog input/output modules.

ASi Software Tools

Overview of available software tools for ASi systems.

Product Catalog (Continued)

Circuit Board Modules

Overview of various ASi circuit board modules for different applications.

Drive Solutions

Overview of ASi drive solutions for motor control and automation.

Specialty Function Modules

Overview of ASi modules for specialized functions like counters and couplers.

Circuit Extension Components

Overview of ASi circuit extension components like repeaters and terminators.

Product Catalog (Safety Components)

AS-i Power Supplies

Overview of different ASi power supply units for the ASi system.

Safety Monitors and I/O Modules

Overview of safety monitors, PROFIBUS/PROFINET gateways, and safety I/O modules.

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