Bil-Jax 5031A - User Manual

Oscar HortonNov 3, 2025

What to do if my Bil-Jax 5031A Boom Lifts engine or motor won't start?

A
Alicia TaylorNov 3, 2025
If the engine or motor on your Bil-Jax Boom Lift isn't starting, here's what to check: * **Emergency Stop:** Make sure the emergency stop button isn't engaged. Rotate it clockwise to disengage. * **Battery (DC Model):** Ensure the battery is adequately charged and that the battery ground or in-series cable isn't loose. Recharge if needed, and repair any loose connections. * **Circuit Breaker (DC Model):** Verify the main circuit breaker inside the ground control panel hasn't tripped. Reset it if necessary. * **Main Disconnect (Gas Model):** Check that the main disconnect is properly plugged in. * **Key Switch (Gas Model):** Ensure the engine key switch is in the correct 'run' position. * **Fuel (Gas Model):** Make sure the fuel tank isn't empty; refill it if needed. * **Oil ...

Summary

Safety

1-1 Introduction to Safety

Overview of safety requirements and training for equipment operation and maintenance.

1-2 Before Operation Safety Precautions

General safety guidelines to follow before commencing operation of the boom lift.

1-3 During Operation Safety Guidelines

Essential safety measures to adhere to while operating the boom lift.

1-4 Maintenance Safety Procedures

Safety precautions to be observed during all maintenance activities on the lift.

1-5 Damaged Equipment Policy

Policy regarding reporting, repair, and reconditioning of damaged boom lifts.

Reporting Safety Defects

Procedure for reporting potential safety defects to NHTSA and Bil-Jax.

Introduction

2-1 General Description of Bil-Jax 5031 A

Overview of the Bil-Jax 5031A Hydraulic Boom Lift's design and capabilities.

2-2 Specifications

Technical specifications and performance data for the 5031A Hydraulic Boom Lift.

2-3 Warranty Information

Details of the warranty coverage and terms for the boom lift.

Operation

3-1 Operator Controls

Details all operator controls located at ground and platform stations for lift operation.

3-2 Normal Operating Procedure

Step-by-step guide for the standard operation of the Bil-Jax 5031A Hydraulic Boom Lift.

3-3 Emergency Lowering

Procedures for safely lowering the boom lift in emergency situations.

3-4 Manual Boom Operations

Instructions for operating the boom manually using the hydraulic hand pump.

3-5 Manual Boom Rotation

Procedure for manually rotating the boom using the slew motor bypass valve.

3-6 Battery Recharge (DC Model Only)

Guidelines for recharging the DC model boom lift batteries.

3-7 Boom Lift Transport

Procedures for safely hitching, towing, and transporting the boom lift trailer.

Operator Service

4-1 Scheduled Service Checks

Daily, weekly, and monthly service checks to ensure proper equipment function and safety.

4-2 Wheel Nut Torque Requirements

Correct torque specifications and procedures for tightening wheel nuts on the trailer.

4-3 Lubrication Procedures

Instructions for lubricating key components to ensure efficient operation and longevity.

4-4 Hydraulic System Maintenance

Procedures for inspecting, checking fluid, replacing filters, and bleeding the hydraulic system.

4-5 Slew Ring Bearing Inspection

Method for checking the free play in the slew ring bearing for wear detection.

4-6 Limit Switch Checks and Adjustments

Procedures for inspecting and adjusting boom down and outrigger position limit switches.

4-7 Troubleshooting Guide

A chart detailing common problems, their causes, and recommended corrections.

4-8 Material Safety Data Sheets

Safety data for lead-acid batteries and hydraulic oil used in the equipment.

Replacement Decals

5-1 Table of Replacement Decals

List of available replacement decals with part numbers and quantities.

5-2 Decal Locations, Trailer and Boom

Diagram showing the placement of decals on the trailer and boom sections.

5-3 Decal Locations, Platform

Diagram illustrating the location of decals on the work platform.

Parts List

6-1 Towing Assemblies

Exploded view and parts list for the trailer towing components.

6-2 Fender, Axle, and Wheel Assemblies

Exploded view and parts list for trailer fenders, axle, and wheel components.

6-3 Turntable and Slew Components

Exploded view and parts list for turntable and slew mechanism components.

6-4 Outrigger Components

Exploded view and parts list for the outrigger system components.

6-5 Lower Controls Parts

Exploded view and parts list for the lower control station components.

6-6 Lower Control Box Components

Exploded view and parts list for the components within the lower control box.

6-7 Pump Compartment Parts

Exploded view and parts list for the components located in the pump compartment.

6-8 Battery Compartment Parts

Exploded view and parts list for the battery compartment and its components.

6-9 Compartment Covers Parts

Exploded view and parts list for the pump and battery compartment covers.

6-10 Lower Boom Components

Exploded view and parts list for the lower boom assembly components.

6-11 Upper Boom Components

Exploded view and parts list for the upper boom assembly components.

6-12 Telescopic Boom Components

Exploded view and parts list for the telescopic boom assembly components.

6-13 Cable;Hose Track Components

Exploded view and parts list for the cable and hose track system.

6-14 Jib Boom Components

Exploded view and parts list for the jib boom assembly components.

6-15 Platform Components

Exploded view and parts list for the work platform assembly components.

6-16 Upper Controls Components

Exploded view and parts list for the upper control station components.

6-17 Hydraulic Pump Unit Components

Exploded view and parts list for the hydraulic pump unit components.

6-18 Upper Control Panel Components

Exploded view and parts list for the components on the upper control panel.

ANSI Reprint

7. Responsibilities of Dealers and Installers

Outlines duties and compliance requirements for dealers and installers of aerial devices.

8. Responsibilities of Owners

Details owner's duties for inspection, testing, maintenance, and modifications.

9. Responsibility of Users

Specifies user obligations for operation, safety, training, and workplace inspection.

10. Responsibilities of Operators

Covers operator duties for safe operation, pre-start inspections, and work practices.

11. Responsibilities of Renters, Lessors or Lessees

Defines responsibilities for renters, lessors, and lessees of aerial devices.

Category	Boom Lifts
Manufacturer	Bil-Jax
Lift Capacity	500 lbs
Weight	4, 000 lbs
Model	5031A
Power Source	Electric