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BACT/ALERT 3D 60
bioMerieux BACT/ALERT 3D 60 User Manual
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Service Manual
bioMérieux, Inc.
Box 15969, Durham, NC 27704
-
0969
http://www.biomerieux.com
©
BIOMÉRIEUX 2002
Manual Part Number 48001
-
6 Rev A
March 2003
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Table of Contents
Table of Contents
5
Appendices
13
Chapter 0 Front Matter
13
L I S T O F T a B L E S0.2Listoftables
15
List of Tables
15
List of Illustrations
17
Typography and Graphic Conventions
23
Bullets
25
Fig. 1 - Text Box
25
Text Boxes
25
Typography and Graphic Conventions
25
Underlined Text
25
Bracketed Text
26
Italicized (Whether Bold or Not) Text
26
Text Within Quotation Marks
26
S a F E T y S U M M a R Y0.5Safetysummary
27
Safety Summary
27
Safety Summary
28
Electrical Warnings
29
Cleaning Agents
30
Electrical Grounding
30
Fig. 2 - USA 115 VAC Standard
30
Fuse Replacement Warning
30
Hazardous Voltages
30
ESD Precautions
31
Health Risks
31
Heating Element
31
Moving Parts
31
G E N E R al I Nf Ormat Ion1Generalinformation
35
Chapter 1 General Information
35
Introduction
35
General Information
36
Reference Data
36
Equipment Description
37
Fig. 4 - Bact/Alert 3D 60 Instrument
37
Assembly Descriptions
38
Electrical Components
38
Fig. 5 - 3D 60 Power Panel Assembly
38
Fig. 6 - Transformer
38
Fig. 7 - Blower & Heater
38
Blower
39
Heater
39
Power Panel Assembly
39
Transformer Assembly
39
Fig. 8 - Step-5 Motor Assembly
40
Fan
41
Quick Reference Card
41
Step-5 Motor Assembly
41
Communications Ports (Input / Output)
42
Fig. 10 - Bact/Alert 3D 60 System Control (Rear View) W/Comm Ports
42
COMM Port
43
Internal Speaker W/External Speaker Jack
43
LIS Port
43
Modem Port
43
Monitor Port
43
Mouse Port
43
Power Entry Module (PEM) / ON-OFF Switch
43
Printer Port
43
UPS Port
43
UPS Serial Port
43
Electronic Components
44
Fig. 11 - CPU PCBA
44
Fig. 12 - Modsig PCBA
44
Fig. 13 - Quad Serial PCBA
44
Fig. 14 - Thermistor PCBA
44
Cpu Pcba
45
Modsig PCBA
45
Quad Serial PCBA
45
Thermistor PCBA (Input/Output)
45
Fig. 15 - Compactflash Memory Disk
46
Fig. 17 - Step-5 PCBA
46
Compactflash Adapter PCBA
47
Compactflash Memory Disk
47
Step-5 PCBA
47
Fig. 18 - Bact 3D 60 Incubator Chamber
48
Cell
49
Cell Flag
49
Cell Indicator Lamp
49
Incubator Chamber Components
49
Rack
49
Fig. 20 - Operator Display Monitor
50
Input / Output Devices
50
Barcode Scanner
51
Keyboard
51
Operator Display Monitor
51
Zip Drive
51
FAX Modem (Domestic)
53
Fax Modem (International)
53
Fig. 24 - Uninterruptible Power Supply (UPS) Domestic Model - Front and Rear Views
54
Uninterruptible Power Supply "UPS
54
120V Backup Receptacles
55
AC Power Cord
55
Accessory Surge Receptacles
55
On/Off Switch
55
Overload Reset Switch
55
Test (Check Battery/Alarm Disable) Switch
55
UPS Comm Port (Computer Interface Port)
55
Fig. 25 - Uninterruptible Power Supply (UPS) European Model - Front and Rear Views
56
Fig. 26 - Instrument Configuration Screen
58
Operator Display Configuration Screens
58
Fig. 27 - Main Screen
59
Accessing the Configuration Screen
60
Fig. 28 - Setup Screen W/Field Engineer Password Activation
60
Fig. 29 - Instrument Configuration Screen
60
Instrument Configuration Screen
60
Instrument Configuration Screen - Initial Entry
60
Configuration Screen [X Box] Buttons
61
Fig. 30 - [X Box] Selection Checkbox
61
Quick Reference Card
63
Fig. 31 - Quick Reference Card - Front Side
64
Fig. 32 - Quick Reference Card - Rear Side
65
B a C K G R O und Inf Orm at Ion2Backgroundinformation
69
Background Information
69
Introduction
69
2 - Background Inform Ation
70
System Control - Modsig Pcba
70
Table 2.2.1 Audio Frequency Selection (JP 23 through JP26)
72
Thermistor Pcba (Input/Output)
74
DC Power Supply
78
Table 2.5.1 Power Supply Data
78
Cpu Pcba
80
Compactflash Adapter Pcba
82
Quad Serial Interfac E Pcba
84
Rack Controller Pcba
86
Step-5 Pcba
92
I N S T a L Lat IO N Proc Edur Es3Installationprocedures
99
Installation Procedures
99
Introduction
99
Installation Procedures
100
Bact/Alert 3D 60 Installation Procedures
101
Record Line Noise
101
Repacking
101
Unpacking
101
Verification of Site Requirements
101
3D 60 Instrument Parts
104
Verification of Contents
104
Set AC Power
105
Table 3.2.2 Facility Power Rating and Conversion Chart
106
Restraint Installation
107
Fig. 21 - Barcode Scanner
108
Temperature
109
Overview
112
Procedure
112
Restraint Installation
112
Table 3.3.3 Restraint Hardware
112
Table 3.3.4 Table of Equivalent Dimensions
113
Initialization
115
Software Installation
115
Switching on
115
S E R V I Cing4Servicing
119
Introduction
119
Servicing
119
Servicing
120
Introduction
121
Power Up/Down Procedures
121
Specific Tools and Required
121
Table 4.2.1 Required Tools and Equipment
121
Mb Conversion Procedure
123
Overview
123
Procedure
123
Barcode Reader Functional Test
129
Data Backup/Restore Procedures
129
DC Voltage Verification
129
Disabled Cell Check
129
Overview
129
Perform Data Backup
129
Preventive Maintenan Ce
129
UPS Test
129
Completing the Preventive Maintenance Card
130
Door Open" Test
130
Diagnostics and Troubleshooting
131
Introduction
131
Table 4.7.1 Symptomatic Problems
131
Software Diagnostics
133
Purpose of the Section
134
Fig. 22 - Keyboard
139
Special Equipment
141
Alignments and Calibrations
187
Optics
187
Overview
187
System Power Supply
187
Temperature
187
Rack - Single Cell Calibration
188
System Power Supply Check and Adjustments
192
Door Micro Switch 1 & 2 Checks
195
Compactflash Adapter PCBA (P/N 957-0004-356)
197
Introduction
197
Remove and Replace Procedures
197
Software Installation and Compactflash Memory Card Replacement
212
Step-5 PCBA (P/N 48301-1) (Order Spare P/N 48301-901)
226
Outlet Thermistor PCBA (P/N 32300-1)
235
Inlet Thermistor PCBA (P/N 32300-1)
237
Fig. 23 - Zip Drive
238
System Power Panel
244
Table 4.10.18 Facility Power Rating and Fuse Conversion Chart
253
Table C 1.2 Disinfection Equipment
307
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bioMerieux BACT/ALERT 3D 60 Specifications
General
Brand
bioMerieux
Model
BACT/ALERT 3D 60
Category
Laboratory Equipment
Language
English
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