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Bitzer HS.74 series - User Manual

Bitzer HS.74 series
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MAINTENANCE INSTRUCTIONS
WARTUNGSANLEITUNG
INSTRUCTION DE MAINTENANCE
SW-110-2
Prüf- und Austausch-
Intervalle bei halbhermeti-
schen und offenen
Schraubenverdichtern
Verdichtertypen
• HS.53 / HS.64 / HS.74 / HS.85
• OS.53 / OS.70 / OS.74 / OS.85
Inhalt
1 Allgemeine Erläuterungen
2 Prüf- und Austausch-Intervalle
3 Weitere regelmäßige Kontrollen
1 Allgemeine Erläuterungen
Verlässliche Angabe zu Prüf- und
Austausch-Intervallen sind nur einge-
schränkt möglich, da die Standzeiten
der Verschleißteile von vielen
Einflüssen abhängig sind.
Haupteinflüsse
• Betriebsbedingungen:
- Betriebsdrücke,
- Saug - und Druck gas tem peratur,
- Öltemperatur
• Ölsorte und Ölviskosität in Betrieb
• Kältemittel
• Intensität und Häufigkeit von Flüs -
sigkeitsschüben aus dem Ver damp -
fer
• Schalthäufigkeit
• Zeitspanne nach dem Start bis zur
Sta bi lisie rung der Betriebs be din -
gungen
Inspection and Replace -
ment Intervals with Semi-
hermetic and Open Type
Screw Compressors
Compressor types
• HS.53 / HS.64 / HS.74 / HS.85
• OS.53 / OS.70 / OS.74 / OS.85
Content
1 General Explanations
2 Inspection and replacement
intervals
3 Further regular checks
1 General Explanations
Serious statements on inspection and
replacement intervals are only possi-
ble with restrictions since the lifetimes
of the working parts are determined
by several influences.
Main influences
• Operating conditions:
- operating pressures,
- suction and discharge gas tem-
peratures,
- oil temperature
• Oil type and operational viscosity
• Refrigerant
• Liquid thrust rates and intensities
from the evaporator
• Cycling rate
• Time after start until stabile condi-
tions are achieved
Intervalles de contrôle et de
remplacement pour les com-
presseurs à vis hermétiques-
accessibles et ouverts
Types de compresseur
• HS.53 / HS.64 / HS.74 / HS.85
• OS.53 / OS.70 / OS.74 / OS.85
Sommaire
1 Généralités
2 Intervalles de contrôle et de
remplacement
3 Contrôles régulières supplémen-
taires
1 Généralités
Fixer des intervalles de contrôle et de
remplacement est assez aléatoire car les
durées de vie des pièces d'usure dépen-
dent de nombreux facteurs.
Facteurs principaux
• Conditions de fonctionnement
- Pressions de fonctionnement
- Températures des gaz à l'aspiration
et au refoulement
- Température de l'huile
• Types d'huile et viscosité de l'huile
durant le service
• Fluide frigorigène
• Intensité et fréquence des poussées
de liquide hors de l'évaporateur
• Fréquence d'enclenchements
• Laps de temps entre démarrage et
conditions de fonctionnement stables
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Summary

Inspection and Replacement Intervals

Shaft Seal

Leakage oil quantities up to 0.05 cm³ per hour are permitted. Gas tightness can be detected by a leak detector.

Pressure Relief Valve

The relieve valve has a 28 bar response pressure difference. Repeated opening may result in leakage.

Integrated Check Valve

A check valve protects against reverse rotation during standstill. Check if damaged if reverse rotation occurs.

Oil Solenoid Valve and Oil Stop Valve

During standstill, no oil flow should be visible in the oil sight glass when valves are closed.

Oil Flow Switch

Test the oil flow switch function. Compressor should shut off within 5 seconds after oil supply interruption.

Filter Elements

Filter intervals depend on system contamination. Initial oil filter change recommended after 50-100 operating hours.

Roller Bearing

Bearings are fatigue-resistant; replacement generally not needed if operated within limits and normal conditions.

Coupling (OS. Models) Elastomer Elements

Check elastomer elements for wear by measuring radial distance between marks. Replace if distance exceeds 4 mm.

Further Regular Checks

Operating Data Checks

Regularly check plant operating data including temperatures, pressures, and oil conditions as per regulations.

Protection Devices and Monitoring Parts

Check all protection devices and compressor monitoring parts as per relevant operating instructions.

Screwed Joints and Cable Connections

Verify that screwed joints and electrical cable connections are securely fitted and tightened.

Refrigerant Charge and Tightness Test

Perform checks on refrigerant charge and system tightness to ensure proper operation and safety.

Application Limits and Cycling Rate

Application Limits

Adhere to specified application limits for compressors as detailed in software or brochures.

Cycling Rate

Maximum cycling rate is 6-8 starts per hour. Minimum operating time is 5 minutes for compressor longevity.

Bitzer HS.74 series Specifications

General IconGeneral
BrandBitzer
ModelHS.74 series
CategoryAir Compressor
LanguageEnglish

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