BLACKMER TX1.5 User Manual

BLACKMER TRUCK PUMPS
960280
INSTRUCTIONS NO. 201-A00
INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS
MODELS: TX, TXD - 1.5, 2A, 2.5A, 3E, 4A
TXDI - 2A, 2.5A, 3A & TXI4A
Section
Effective
Replaces
201
May 2016
Jan 2014
Numbers in parentheses following individual parts
indicate reference numbers on Blackmer Parts Lists
201-A01, 201-A02, 201-A03, 201-A04, 201-A05,
201-A06, 201-A07, 201-A08 and 201-A09.
Blackmer pump manuals and parts lists may be
obtained from Blackmer’s website (www.blackmer.com)
or by contacting Blackmer Customer Service.
TABLE OF CONTENTS Page
PUMP DATA
Technical Data ....................................................... 2
Initial Pump Start Up Information ........................... 2
INSTALLATION
Pre-Installation Cleaning ........................................ 3
Location and Piping ............................................... 3
Truck Mounting ...................................................... 3
Pump Drive ............................................................ 3
Pump Rotation ....................................................... 4
To Change Pump Rotation .................................... 4
OPERATION
Pre-Start Up Check List ......................................... 5
Start Up Procedures .............................................. 5
Pump Speed .......................................................... 5
Reverse Rotation ................................................... 5
Flushing the Pump ................................................. 6
Pump Relief Valve ................................................. 6
Relief Valve Setting and Adjustment...................... 6
MAINTENANCE
Strainers ................................................................ 7
Lubrication ............................................................. 7
Vane Replacement ................................................ 8
Pump Disassembly ................................................ 8
Pump Assembly ..................................................... 9
TROUBLE SHOOTING ...................................... 10
SAFETY DATA
This is
a SAFETY ALERT SYMBOL.
When you see this symbol on the product, or in the
manual, look for one of the following signal words and be
alert to the potential for personal injury, death or major
property damage
Warns of hazards that WILL cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause personal injury
or property damage.
NOTICE:
Indicates special instructions which are very
important and must be followed.
NOTICE:
Blackmer Truck Pumps MUST only be installed in systems,
which have been designed by qualified engineering
personnel. The system MUST conform to all applicable
local and national regulations and safety standards.
This manual is intended to assist in the installation and
operation of the Blackmer truck pumps, and MUST be kept
with the pump.
Pump service shall be performed by qualified technicians
ONLY. Service shall conform to all applicable local and
national regulations and safety standards.
Thoroughly review this manual, all instructions and hazard
warnings, BEFORE performing any work on the pump.
Maintain ALL system and pump operation and hazard
warning decals.

BLACKMER TX1.5 Specifications

General

Brand	BLACKMER
Model	TX1.5
Category	Water Pump
Language	English

Summary

Safety Data

General Safety Warnings

Details critical safety warnings related to pressure, hazardous fluids, machinery, and operating without guards.

Pump Data

Technical Data

Provides technical specifications for TX (D) models, including operating temperature, speed, viscosity, and pressure.

Initial Pump Start Up Information

Fields to record essential pump identification and startup parameters for future reference.

Installation

Pre-Installation Cleaning

Instructions for flushing new pumps to remove residual test fluid and rust inhibitor before installation.

Location and Piping

Guidelines for optimal pump placement and piping system design to ensure performance and longevity.

Truck Mounting

Recommendations for securely mounting the pump on a truck frame or saddle for satisfactory operation.

Pump Drive

Guidance on connecting the pump to a power source, including universal joint usage and shaft alignment.

Hydraulic Drive

Details on driving the pump hydraulically, including motor support and coupling lubrication requirements.

Pump Rotation

Guidance on confirming correct pump rotation relative to the pump driver's rotation.

To Change Pump Rotation

Procedures for changing pump rotation for TXD and TX1.5, TX4 models, including disassembly if needed.

Operation

Pre-Start Up Check List

Essential checks before starting the pump, including pipe alignment, gauge installation, and hose connections.

Start Up Procedures

Step-by-step guide for safely starting the pump, checking gauges, and inspecting system components.

Pump Speed

Requirement for speed control devices to prevent exceeding maximum pump RPM specifications.

Reverse Rotation

Information on operating the pump in reverse for maintenance, with warnings about pressure protection.

Flushing the Pump

Procedure for flushing the pump with suitable cleaning fluid to remove residue and prepare for operation.

Relief Valve Setting and Adjustment

Detailed instructions for setting and adjusting the pump's internal relief valve for proper pressure protection.

Maintenance

Strainers

Importance of regularly cleaning strainers to prevent pump starvation and ensure proper operation.

Lubrication

Guidelines for lubricating pump bearings and hydraulic motor couplings to prevent wear and ensure longevity.

Vane Replacement

Step-by-step instructions for replacing worn vanes in the pump rotor assembly.

Pump Disassembly

Detailed procedure for disassembling the pump, including removing bearing covers, heads, and rotor.

Pump Assembly

Instructions for reassembling the pump, including installing mechanical seals, bearings, vanes, and heads.

Lock Collar Installation – TX4 Models

Specific procedure for installing lock collars on TX4 pump models to ensure proper bearing adjustment.

Relief Valve Assembly

Procedure for assembling the relief valve components into the pump cylinder and preparing for adjustment.

Troubleshooting

Pump Not Priming

Lists probable causes and solutions for the pump failing to prime or draw fluid effectively.

Reduced Capacity

Identifies potential causes for reduced pump output, including suction restrictions and worn parts.

Noise

Lists common causes of pump noise, such as vibration, misaligned drives, or worn components.

Damaged Vanes

Details reasons for vane damage, including foreign objects, cavitation, high viscosity, and improper installation.

Broken Shaft

Outlines causes for shaft breakage, such as foreign objects, pressure spikes, or misalignment.

Mechanical Seal Leakage

Explains causes of mechanical seal leaks, including incompatible O-rings, damaged shafts, or worn seal faces.