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Blastrac 1-15DS - User Manual

Blastrac 1-15DS
101 pages
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Operating Instructions
1-15DS
MAN-1-15DS-EN
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Summary

Technical Data

Rating

Machine specifications and performance ratings.

Unit Specifications

Physical dimensions, weight, and electrical loads.

Operative Range and Correct Usage

Intended applications and limitations of the machine.

Stand-by Power Supply (Generator)

Guidance on generator use and electrical requirements.

Machine Type Designation

Explanation of the model's naming convention.

Advice for Operators of Blast Cleaning Machines

Safety recommendations for machine operators.

Safety Instructions

Warnings and Symbols

Explanation of safety symbols and denominations used.

Organisational Measures

General safety, legal, and environmental regulations.

Personnel Selection and Qualification

Requirements for machine operators and staff.

Safety Precautions Applicable to Different Operating Conditions

General safety rules for machine operation.

Definition of the Safety Off Position

Clarification of the machine's safe state.

Particular Dangerous Aspects of the Equipment

Identification of specific machine hazards.

Electrical Engineering Regulations

Safety rules and compliance for electrical work.

General

Operative Range

Description of the machine's intended use and capabilities.

Scope of Supply

List of components included with the machine.

Description

Overview of the blast cleaning machine's design.

Operating Elements

Identification and function of controls and indicators.

Blast Wheel

Detailed description of the blast wheel component.

Separator

Explanation of the abrasive separator mechanism.

Drive Mechanism

Description of the machine's power transmission system.

Abrasive Sealing

Details on seals preventing abrasive leakage.

Abrasive Media

Information on suitable abrasive materials and their applications.

Care and Maintenance

General guidelines for machine upkeep.

Transport

General Notes

Important information before first use and training.

Transport

Procedures for moving the machine to the work area.

Transport of the Machine with Vehicles

Securing the machine during road transport.

Operation Conditions

Surface preparation requirements before operation.

Operation

Reference to initial operation procedures.

Unit Specifications

Reference to technical data section for dimensions.

Initial Operation

Preparations for Initial Operation

Pre-startup checks and safety measures.

Initial Operation

Step-by-step guide for starting the machine.

Operation

Operation

General procedures for operating the machine.

Information About Advancing Speed

Selecting and adjusting machine speed.

Recommended Blast Paths

Guidance on effective movement patterns.

Switching-Off the Machine

Proper procedure for stopping operation.

What to Do If a Fault Occurs

Initial steps for troubleshooting.

Safety Shutdown

Safety procedures for shutting down the machine.

Restarting After a Fault

Steps for resuming operation after a fault.

Measures Before and After Long Standstills

Procedures for machine storage.

Maintenance

Recommendations

General advice and importance of regular maintenance.

Maintenance and Inspection List

Scheduled checks and maintenance tasks.

Repairing

Guidelines for performing repairs and stocking parts.

The Blast Pattern

Explanation of blast pattern formation and influencing factors.

Setting the Blast Pattern and the Control Cage

Adjusting for optimal blast pattern and control cage.

Setting the Magnetic and Brush Seals

Adjusting seals for correct height and function.

V-Belts

Information and precautions regarding V-belt drives.

Fitting the V-Belts

Procedure for installing V-belts.

Tensioning the V-Belts

Correct method for V-belt tension adjustment.

Taper Locks

Explanation of taper lock mounting and demounting.

The Chain Drive

Details on chain drive installation and maintenance.

Fitting the Chain Wheels

Procedure for aligning and fitting chain wheels.

Fitting the Chain

Steps for mounting the drive chain.

Maintaining and Repairing the Chain

Routine chain maintenance and cleaning.

Adjusting the Chain Tension of the Travel Drive Motor

Procedure for travel drive motor chain tension adjustment.

Wear Parts

Identification of components subject to wear.

Changing the Tune-Up Kit

Step-by-step guide for replacing the tune-up kit.

Changing the Liners

Procedure for replacing machine liners.

Electrical Systems

Recommendations for the Electrical Systems

Safety and regulations for electrical work.

Circuit Diagrams 1-15 DS

Visual representation of electrical connections.

Fault Diagnosis

Fault Diagnosis - Blast Machine

Troubleshooting guide for mechanical issues.

Fault Diagnosis - Electrical System

Troubleshooting guide for electrical issues.

Spare Parts

Spare Parts 1-15 DS

List and diagrams of available spare components.

Blastrac 1-15DS Specifications

General IconGeneral
Power SourceElectric
Frequency50/60 Hz
Dust ExtractionYes
Working Width150 mm
ApplicationsSurface preparation, coating removal

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