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Blaze 60E - User Manual

Blaze 60E
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BLAZE 40/60E ELECTRIC FAN HEATER
PRODUCT MANUAL
IMPORTANT INSTRUCTIONS
READ AND UNDERSTAND THIS MANUAL BEFORE ASSEM-
BLING, STARTING OR SERVICING THE HEATER.
IMPROPER USE OF HEATER CAN CAUSE SERIOUS
INJURY.KEEP THIS MANUAL FOR FUTURE REFERENCE.

SAVE THESE INSTRUCTIONS
FOR PROFESSIONAL USE ONLY
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Summary

BLAZE 40;60 E ELECTRIC FAN HEATER

Important Safety Instructions

Read and understand this manual before use. Improper operation can lead to serious injury or damage.

General Hazard Warnings

Product Introduction

Safety Precautions

Grounding Requirements

Clearance to Combustibles

Maintenance Procedures

Pre-Start Checklist

Start-Up Instructions

Temperature Settings

Shutdown Procedure

Technical Specifications

Parts Breakout - Blaze 60 E (240 V;480 V)

Control Panel Breakout - Blaze 60 E (240 V;480 V)

Decal Kit Breakout - Blaze 60 E (240 V;480 V)

Parts Breakout - Blaze 60 E (600 V)

Control Panel Breakout - Blaze 60 E (600 V)

Decal Kit Breakout - Blaze 60 E (600 V)

Overview

The BLAZE 40/60E Electric Fan Heater is a robust and versatile construction heater designed for temporary heating in various environments. Manufactured by Campo Equipment Co. Ltd., this unvented, unattended electric fan heater is suitable for both indoor and outdoor installations, offering flexibility in its application. It is primarily intended for professional use, emphasizing the need for users to read and understand the manual thoroughly before assembly, starting, or servicing to prevent serious injury.

Function Description

The primary function of the BLAZE 40/60E is to provide temporary heat for large spaces, buildings, and machinery. It operates as an electric fan heater, capable of heating 100% outdoor air or recirculating building air. Unlike fuel-based heaters, it eliminates concerns about on-site fuel availability, making it a convenient option for construction sites and other industrial settings. The heater offers multiple heat settings, providing flexibility to adjust the heat output according to specific requirements.

Important Technical Specifications

The BLAZE 40/60E comes in different voltage versions: 240V/480V and 600V, with power outputs of either 40kW or 60kW.

Model: BLAZE 150 E (Note: The manual refers to "BLAZE 40/60E" in the title and "BLAZE 150 E" in the technical specifications table, which might be a typo or indicate a series name. Assuming the specifications provided are for the 40/60E variants as described in the manual's title.)

  • Power Requirements: Available in 240V/480V or 600V.
  • Maximum Input (KW):
    • 136,500 BTU (Blaze 40E)
    • 205,000 BTU (Blaze 60E)
  • AMP Draw:
    • 60KW:
      • 240V/480V: 144/72 AMPS
      • 600V: 58 AMPS
    • 40KW:
      • 240V/480V: 96/48 AMPS
      • 600V: 39 AMPS
    • 20KW:
      • 240V/480V: 48/24 AMPS
      • 600V: 19.5 AMPS
  • Inlet Size: 12" Dia.
  • Outlet Size: 12" or 16" Dia. (Designed for 20" Dia. Ducting)
  • Dimensions (HXLXW in.): 51.5" X 22" X 35.5"
  • Weight: 300 LBS

Temperature Settings (BTU/Hr. and CFM):

  • 60kW: 205,000 BTU/Hr., 4,500 CFM
  • 40kW: 136,500 BTU/Hr., 4,500 CFM
  • 20kW: 68,250 BTU/Hr., 4,500 CFM
  • FAN ONLY: 0 BTU/Hr., 4,500 CFM

Clearance to Combustibles: To prevent burns and fire hazards, specific minimum clearances must be maintained:

  • Top to Combustibles: 6" (152 mm)
  • Sides to Combustibles: 6" (152 mm)
  • Bottom to Combustibles: 6" (152 mm)
  • Discharge End to Combustibles: 15' (4.6 m)

The discharge temperature of these units can reach very high levels, necessitating strict adherence to these clearances.

Usage Features

The BLAZE 40/60E is designed for ease of use and flexibility in temporary heating applications.

Convenience:

  • Multiple Heat Settings: The heater offers flexibility with 20kW/40kW or 20kW/40kW/60kW heat settings, depending on the model.
  • Color-Coded Cam Lock Connections: Power connections are color-coded for easy and safe installation.
  • Remote Thermostat Option: A remote thermostat can be connected for convenient temperature control.

Safety Precautions (General Hazard Warning): The manual emphasizes several critical safety warnings to prevent death, serious bodily injury, and property loss from hazards such as fire, explosion, burns, asphyxiation, or electrical shock.

  • Qualified Users: Only persons who can understand and follow the instructions should use or service this heater.
  • Manufacturer Contact: If assistance or information (manual, labels) is needed, contact the manufacturer.
  • Combustible Materials: Keep solid combustibles (building materials, paper, cardboard) a safe distance away from the heater as recommended by the instructions.
  • Prohibited Environments: Never use the heater in spaces that contain volatile or airborne combustibles, such as gasoline, solvents, paint thinner, dust particles, or unknown chemicals.
  • Not for Home/Recreational Use: This heater is not intended for residential or recreational vehicle use.
  • Children/Invalids: Extreme caution is necessary when the heater is used by or near children or invalids, or when left unattended.
  • Malfunctions: Do not operate a malfunctioning heater. Disconnect power and have it inspected by a reputable electrician.
  • Disconnection: To disconnect, turn controls to OFF, then turn off power at the main disconnect panel.
  • Foreign Objects: Do not insert foreign objects into ventilation or exhaust openings to prevent electric shock, fire, or damage.
  • Intended Use: Use only as described in the manual; any other use may cause fire, electric shock, or injury.
  • Airflow: Prevent possible fire by not blocking air intakes or exhaust.
  • Storage: Store the heater in a clean, dry area when not in use.
  • Proper Installation: The heater must be properly installed before use.

Grounding: The heater is supplied with a cam lock system that includes a grounding connection, indicated by a "G" on the cam lock panel. It is crucial to ensure all grounding connections are properly secured. Installation must comply with local codes, or in their absence, with the National Electrical Code, ANS/NFPA 70, or the Canadian Electrical Code, CSA C22.1.

Start-Up Instructions:

  1. Power Source Verification: Determine the correct power source (240V, 480V, or 600V) for the purchased model.
  2. Wiring Inspection: Remove the top cover and inspect all wiring. Secure the cover after inspection.
  3. Cam Lock Connection: Connect the color-coded flanged cam locks to the female cam locks (RED L1, BLACK L2, BLUE L3, Ground G).
  4. Power Supply On: Turn on the main power supply.
  5. Thermostat Setting: Determine "Bypass" or "Remote Stat" (set desired temperature if remote).
  6. Heat On: Turn the Heat on/off switch to the "ON" position. The blower will start, and heating elements will begin to heat up.
  7. Heater Settings: Turn on heater settings as desired.
  • CAUTION: Maintaining proper airflow is imperative to prevent the heater from shutting down.

Shutdown Procedure:

  1. Move the heat ON/OFF control setting to the "OFF" position.
  2. Once the cooling fan shuts down, the power source can be turned off.
  3. Shut off the power source.
  4. Disconnect all power sources.
  5. Store the heater.

Maintenance Features

Regular maintenance is crucial for the safe and efficient operation of the BLAZE 40/60E.

Before Cleaning:

  • Ensure power is turned off at the circuit breaker panel.
  • Verify that the heating element is cool.

Maintenance Schedule and Procedures:

  1. Pre-Use and Annual Inspection: Every heater should be inspected before each use and at least annually by a qualified service person.
  2. Clearance from Combustibles: The appliance must be kept clear and free from combustible materials, gasoline, and other flammable vapors and/or liquids.
  3. Airflow Obstruction: The flow of ventilation air must not be obstructed. Regularly check the fan assembly to ensure the motor and blade are operating properly.
  4. Dust and Dirt Removal: Compressed air may be used to keep components free of dust and dirt buildup.

WARNING:

  • Any non-routine maintenance must be performed by an authorized service representative.
  • Work on internal systems should only be attempted by an authorized service representative and only when power has been disconnected and cannot be reconnected to the heater.

Pre-Start Checklist:

  1. Level and Secure: Heater must be level, and lockable wheels must be in the locked position.
  2. Switch Positions: Ensure the fan switch and heat selection switch are in the "OFF" position.
  3. Air Intake: Verify the air intake is free from any obstruction(s).
  4. Heater Outlet: Verify the heater outlet is free from any obstruction(s).
  5. Grounding: Ensure the heater is properly grounded.
  6. Power Supply Check: Check power supply voltage and amps.

The BLAZE 40/60E is designed for durability and reliability, built with high-quality components to ensure customer confidence in the EcoBlaze product line.

Blaze 60E Specifications

General IconGeneral
BrandBlaze
Model60E
CategoryHeater
LanguageEnglish

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