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Bomag BW 213 D-4 - User Manual

Bomag BW 213 D-4
148 pages
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Operating instructions
Maintenance instructions
Original operating instructions
Catalogue No.
008 043 61
05/2012
BW 213 D-4
S/N 101 583 08 1960>
Single drum roller

Table of Contents

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Summary

Foreword

Technical Data

Noise and Vibration Data

Details noise and vibration levels according to relevant standards and regulations.

Safety Regulations

General Safety and Operator Requirements

General safety rules, intended use, operator qualifications, and safety notes.

Machine Use and Potential Dangers

Highlights machine's intended use, unintended uses, and remaining risks.

Machine Modifications and Safety Features

Covers unauthorized changes, safety installations, and safety symbols.

Operational Safety: Starting and Driving

Guidelines for safe starting, driving, on slopes, and in traffic.

Operational Safety: Parking, Refueling, and Maintenance

Procedures for safe parking, refueling, and maintenance practices.

Component-Specific Safety: Hoses, Engine, Battery, Electrical

Safety measures for working on hoses, engine, battery, and electrical parts.

Component-Specific Safety: Fuel, Tires, AC, Cleaning

Safety procedures for fuel system, tires, AC, and cleaning operations.

Safety Stickers and Decals

Importance of keeping safety stickers legible and in place.

Indicators and Controls

Control Identification and Layout

Lists and identifies all controls and indicators on the machine's control panel.

Start Switch and System Checks

General notes, start switch operation, and pre-operation checks.

Instrument Cluster and Warning Lights

Description of all warning and indicator lights on the instrument cluster.

Key Control Operations: Fan, AC, Travel, Vibration

Operation of fan, AC, travel lever, and vibration controls.

Key Control Operations: Engine Speed, Emergency Stop, Horn, Indicators

Operation of engine speed, emergency stop, horn, and indicator switches.

Key Control Operations: Lighting, Cabin Heater, Steering Wheel

Operation of lighting, cabin heater controls, and steering wheel adjustment.

Key Control Operations: Seat Adjustment, Fuses

Adjusting the driver's seat and identifying fuse functions.

Cabin Switches and Interior Features

Operation of cabin toggle switches, interior lighting, and floor mats.

Speed, Engine RPM, and Vibration Displays

Reading speedometer, tachometer, and vibration frequency displays.

EVIB Compaction Measurement System

Understanding the EVIB display for compaction measurement.

BTM Display and Controls

Explanation of BTM display elements and control buttons.

Surface Covering Compaction Control (SCCC)

Explanation of EVIB-value, jump operation symbols, and SCCC.

BTM Recording and Printing

Procedures for starting, stopping, printing, and deleting measurements.

Frequency and Nominal Value Setting

Understanding frequency display and setting nominal values.

Travel Speed and Amplitude Displays

Displays for machine travel speed and vibration amplitude.

Printer and Fault Light

Details on the measuring value printer and the fault light indicator.

Line Diagram Elements

Explanation of the elements and layout of the EVIB line diagram.

Line Diagram Data Interpretation

Description of data displayed in the EVIB line diagram.

Line Diagram Pass and Direction

Explanation of pass number, travel direction, and machine equipment.

Amplitude and EVIB Value Interpretation

Understanding amplitude and EVIB value readings and changes.

Line Diagram Speed, Length, and Markings

Details on speed, track length, raster lines, and jump information.

Bar Diagram (EVIB)

Graphical representation of EVIB values in sections.

Machine Operation

General Operation and Pre-Use Checks

General introduction to operating the machine and essential pre-operation checks.

Engine Starting Procedures

Step-by-step guide for starting the engine, including immobilizer and jump starts.

Driving and Machine Control

Guidelines for safe driving, stopping, and using the parking brake.

Engine Shutdown and Vibration Control

Procedure for safely shutting down the engine and controlling vibration.

Emergency Procedures and Adjustments

Using the emergency stop and adjusting the steering wheel.

Cabin Environment Controls and Hood

Adjusting seat, operating HVAC, and managing the machine hood.

BVC;BTM05 System Setup

Setting up the BVC/BTM05 system, including units and printer language.

Measuring and Compaction Process

Performing measuring passes, finishing compaction, and marking tracks.

Data Printing and Printer Maintenance

Printing measurement data and maintaining the printer.

Towing and Loading Procedures

Guidelines and safety for towing, loading, and transporting the machine.

Maintenance Procedures

General Maintenance Notes and Safety

General rules, safety, and notes for fuel, cooling, and hydraulic systems.

Fuels, Lubricants, and Coolants

Information on types, specifications, viscosity, and mixing of fluids.

Fuels and Lubricants Table

Reference table for fuels and lubricants for various machine assemblies.

Running-in Instructions

Maintenance tasks required during the initial run-in period.

Maintenance Schedule

Table outlining maintenance tasks by operating hour intervals.

Every 10 Operating Hours Maintenance

Tasks to be performed every 10 operating hours.

Every 250 Operating Hours Maintenance

Tasks to be performed every 250 operating hours.

Every 500 Operating Hours Maintenance

Tasks to be performed every 500 operating hours.

Every 1000 Operating Hours Maintenance

Tasks to be performed every 1000 operating hours.

Every 2000 Operating Hours Maintenance

Tasks to be performed every 2000 operating hours.

Every 3000 Operating Hours Maintenance

Tasks to be performed every 3000 operating hours.

Every 6000 Operating Hours Maintenance

Tasks to be performed every 6000 operating hours.

As Required Maintenance

Tasks to be performed as needed.

Troubleshooting Guide

General Troubleshooting Approach

General advice on troubleshooting and contacting service personnel.

Reading and Interpreting Fault Codes

Procedure for accessing and displaying fault codes from the BVC/BTM05 system.

Engine Performance Issues

Detailed troubleshooting for engine starting, running, power, and smoke issues.

Cab Assembly and Initial Setup

Assembly Safety Regulations and Precautions

Safety rules for cabin assembly, notes, symbols, and work precautions.

Assembly Preparations and Lifting

Steps for preparing the machine and cabin for assembly, including lifting gear.

Cabin Installation Procedures

Steps for lifting, sealing, fastening the cabin, and installing interior components.

Final Function Testing of Cabin Systems

Performing final tests on all cabin systems and the seat contact switch.

Machine Disposal

Final Machine Shutdown and Fluid Draining

Procedure for final shutdown, battery removal, and draining all machine fluids.

Bomag BW 213 D-4 Specifications

General IconGeneral
Drum Width2, 130 mm
Engine ManufacturerDeutz
Drum Diameter1, 500 mm
Vibration Frequency30 Hz
Fuel Tank Capacity150 L

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