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Bomag BW 177 D-4 - User Manual

Bomag BW 177 D-4
151 pages
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Operating instructions
Maintenance instructions
Original operating instructions
12/2012
Catalogue No.
008 053 41
BW 177 D-4
S/N 101 583 27 1241 >
Single drum roller

Table of Contents

Questions and Answers

  • C
    Crystal ScottJul 31, 2025
    Why Bomag BW 177 D-4 Construction Equipment engine does not start?
    • S
      Sarah BushJul 31, 2025
      There are several reasons why your Bomag Construction Equipment engine might fail to start. It could be due to a defective starter, an empty fuel tank (in which case, fill and bleed the tank), temperatures below the starting limit (use winter fuel and engine oil appropriate for the ambient temperature), a clogged fuel filter (change the filter), leaking fuel lines (check and tighten connections), a discharged or disconnected battery (tighten pole clamps and check cable connections), or defective injection valves or pump. It is recommended to have a specialist examine the starter, or injection valves if those are the cause of the issue.
  • A
    Andrea GarrettAug 4, 2025
    What to do if Bomag BW 177 D-4 engine overheats?
    • M
      Mary HallAug 4, 2025
      If your Bomag Construction Equipment engine overheats, shut it down immediately. The issue could be due to extremely soiled cooling fins on the radiator (clean them), a defective injection valve, a low engine oil level (top up to the upper dipstick mark), an incorrectly adjusted injection pump filling capacity, restricted cooling airflow (clean the cooling air duct), or a loose or broken V-belt (tension or replace it). It is recommended to have a specialist examine the injection valve or adjust the filling capacity of the injection pump.
  • G
    greenrobinAug 8, 2025
    What causes poor engine power in Bomag BW 177 D-4?
    • H
      halldeborahAug 9, 2025
      Poor engine power in your Bomag Construction Equipment can stem from several causes: an engine oil level that's too high (drain to the upper dipstick mark), a dirty air filter (clean or change it), a defective exhaust gas turbo-charger, a leaking charge air hose (check the fastening and connections), incorrect valve clearance (adjust the valve clearance), or a defective injection valve. It is recommended to have a specialist examine the turbo-charger or the injection valve.
  • S
    Susan NelsonAug 13, 2025
    Why Bomag BW 177 D-4 Construction Equipment engine starts poorly and works irregularly?
    • S
      Sarah JacksonAug 13, 2025
      If your Bomag Construction Equipment engine starts poorly and runs irregularly with poor power, possible causes include low battery power, loose or oxidized battery clamps (have the battery checked, clean and tighten the clamps, and apply acid-free grease), using engine oil that is too viscous (use oil suitable for the ambient temperature), a restricted fuel supply (change the fuel filter), incorrect valve clearance (adjust the valve clearance), a defective injection valve, leaking injection lines (check for leaks), a defective turbo charger, a dirty air filter (clean or replace), or excessive play in the throttle cable (adjust or replace the cable). It is recommended to have a specialist examine the injection valve or the turbo charger.
  • S
    Steve VaughanAug 17, 2025
    What causes excessive exhaust smoke in Bomag BW 177 D-4?
    • T
      Timothy KingAug 18, 2025
      Excessive exhaust smoke from your Bomag Construction Equipment could be due to several factors: an engine oil level that is too high (drain the oil to the upper dipstick mark), a dirty air filter (clean or replace it), a defective exhaust gas turbo-charger, poor compression due to burned or broken compression rings or incorrect valve clearance (have compression rings and pistons examined, adjust the valve clearance), or simply incorrect valve clearance. It is recommended to have a specialist examine the turbo-charger.
  • M
    Michael NielsenAug 21, 2025
    What does it mean when charge control light lights during operation in Bomag BW 177 D-4?
    • J
      Joshua JonesAug 21, 2025
      If the charge control light illuminates and the warning buzzer sounds during operation of your Bomag Construction Equipment, it could indicate that the generator speed is too low (check the V-belt tension and replace if necessary) or that the generator isn't charging the battery due to a defect in the generator or regulator. It is recommended to have a specialist examine the generator.
  • A
    Ann Massey MDAug 26, 2025
    What to do if Bomag BW 177 D-4 Construction Equipment engine oil pressure is too low?
    • J
      jasonjohnsonAug 26, 2025
      If the engine oil pressure is too low in your Bomag Construction Equipment (indicated by the control light and warning buzzer), it could be due to a low engine oil level (top up the oil) or leakages in the lubrication system. If there are leakages, immediately shut down the engine and check the fittings on oil lines, the lubrication oil filter, and the oil cooler for leaks, tightening the fittings if necessary.

Summary

Foreword

Fill in Machine Details

Section to record machine type, serial number, and engine details.

Technical Data

Machine Weights

Details on operating weight, front axle load, rear axle load, and static linear load.

Travel Characteristics

Information on travel speed and maximum gradability.

Drive System Specifications

Engine manufacturer, type, cooling, cylinders, power, fuel, electrical, drive system.

Brake System Details

Information on service and parking brake types.

Steering System Specifications

Details on steering type, operation, track radius, and angles.

Vibration System Details

Information on drive system, frequency, amplitude, and centrifugal force.

Tire Specifications

Details on tire size and air pressure.

Fluid Capacities

Capacity for fuel (diesel).

Noise Levels

Sound pressure and sound power levels at operator's workplace.

Vibration Values

Weighted effective acceleration for entire body and hand-arm.

Safety Regulations

Intended Use

Specifies the approved applications for the machine in earth construction.

Unintended Use

Lists examples of improper use and potential dangers.

Remaining Dangers and Risks

Discusses residual risks even with proper use and compliance.

Regular Safety Inspections

Recommends periodic inspections by an expert, at least annually.

Authorized Operators

Defines age and training requirements for operating the machine.

Machine Modifications and Conversions

Prohibits unauthorized changes and warns about using non-original parts.

Safety Installation Integrity

Stresses immediate removal from service for unsafe machines and not disabling safety features.

Safe Loading Procedures

Provides guidelines for safe loading onto transport vehicles.

Towing Procedures

Instructions for safe towing, emphasizing no tow bar use.

ROPS Inspection

Details on inspecting the ROPS for damage, rust, and proper fastening.

Safe Starting Procedures

Covers pre-operation checks, jump starting safety, and starting in enclosed spaces.

Safety in Danger Areas

Warns about danger zones, moving parts, and high-voltage lines.

Safe Driving on Slopes

Advises careful driving on inclines, direct up/down, and avoiding slopes.

Traffic Safety

Guidelines for speed, giving way, visibility, and edges.

Vibration Impact Checks

Advises checking effects on buildings and utilities, and avoiding vibration on hard ground.

Safe Parking Procedures

Instructions for parking on level ground and securing the machine.

Refueling Safety

Precautions for refueling, including fire hazards and fumes.

Engine Maintenance Safety

Safety measures when working on the fuel system and engine components.

Hydraulic System Safety

Warnings about high pressure oil and safe handling of hydraulic lines.

Hydraulic Hose Replacement

Guidelines for inspecting and replacing hydraulic hoses, emphasizing genuine parts.

Electrical System Safety

Precautions for working on electrical components, including battery disconnection.

Battery Safety Precautions

Safety measures when working with the battery, including acid hazards.

Fuel System Safety

Safety guidelines for working on the fuel system, covering fumes and spills.

Tire and Wheel Safety

Warnings about tire explosion hazards and correct procedures.

Air Conditioning System Safety

Safety measures for working on AC systems, including pressure reservoirs.

Safe Cleaning Procedures

Guidelines for cleaning the machine, particularly with steam cleaners.

Post-Maintenance Safety Checks

Reminds to reinstall guards and safety installations after maintenance.

Safe Repair Practices

Emphasizes using qualified personnel and following repair instructions.

Safety Testing Requirements

Specifies regular safety checks for compaction equipment by specialists.

Safety Decal Management

Importance of keeping stickers legible and replacing damaged ones.

Indicators and Controls

Instrument Cluster and Warning Lights

Explains the function of warning lights, indicators, and gauges in the instrument cluster.

Primary Machine Operation Controls

Controls for machine movement, speed, vibration, emergency stop, and engine speed.

Cabin Climate and Comfort Controls

Controls for adjusting cabin temperature, fan speed, and air direction.

Lighting, Signaling, and Warning Controls

Controls for horn, signals, hazard lights, and various machine lighting systems.

Steering, Seat, and Electrical Controls

Controls for steering adjustment, seat swivel, power socket, fuses, and cabin switches.

Information Displays and Compaction Measurement

Displays for speed, RPM, vibration, voltage, and the BTM compaction measurement system.

BTM System Controls and Diagrams

Detailed operation and interpretation of the BTM system for measuring compaction performance.

Operation

Pre-Operation Checks

Essential tests and inspections before daily or extended use of the machine.

Electronic Immobilizer Operation

Procedure for disarming the anti-theft system by entering a code.

Engine Starting Procedure

Step-by-step instructions for safely starting the machine's engine.

Jump Starting Instructions

Guidelines for safely starting the engine using an auxiliary battery.

Driving the Machine

Instructions for safe operation, including cabin closure, speed selection, and engine speed.

Stopping and Parking Brake

Procedures for stopping the machine and engaging the parking brake.

Engine Shutdown Procedure

Steps for safely shutting down the engine, including idling.

Vibration Control

How to pre-select vibration amplitude and switch vibration on/off.

Emergency Procedures

Actions to take in emergency situations, including using the emergency stop switch.

Steering Wheel Adjustment

How to adjust the steering wheel height and inclination for operator comfort.

Operator Seat Adjustment

Procedures for adjusting the seat for longitudinal position, weight, and inclination.

Heating and Air Conditioning Operation

How to operate the cabin heating and air conditioning systems.

Hood Operation

Instructions for opening, closing, and safely supporting the machine's hood.

BVC;BTM05 Pre-Start Settings

Setting up the BVC/BTM05 system, including switching between units.

BTM Measuring Pass

Performing a measuring pass with the BTM system, ensuring consistent parameters.

Completing Track Compaction

Criteria and procedure for finishing compaction on a specific track.

Printing Compaction Data

How to print saved measuring data, either as a line or bar chart.

Changing Printer Paper Roll

Steps for replacing the paper roll in the measuring value printer.

Changing Printer Ribbon

Procedure for replacing the printer ribbon to ensure legible diagrams.

Towing After Engine Failure

Detailed instructions for safely towing the machine due to engine issues.

Loading and Transporting the Machine

Safety guidelines and procedures for loading and transporting the machine.

Maintenance

General Maintenance Notes

General safety and preparation guidelines before performing any maintenance work.

Fuels and Lubricants

Specifications and recommendations for engine oil, fuels, hydraulic oil, and greases.

Running-In Instructions

Maintenance tasks required for new or overhauled engines during the initial period.

Maintenance Every 10 Operating Hours

Daily checks including engine oil, fuel, and hydraulic oil levels, and water separator.

Maintenance Every 250 Operating Hours

Tasks like checking tire pressure, cleaning radiator fins, and checking oil levels in axles/hubs.

Maintenance Every 500 Operating Hours

Includes changing engine oil/filter, fuel filter, and battery service.

Maintenance Every 1000 Operating Hours

Tasks like checking valve clearance, engine mounts, and oil changes in vibration bearings/axles.

Maintenance Every 2000 Operating Hours

Focuses on changing hydraulic oil and filter elements.

Maintenance Every 3000 Operating Hours

Replacement of the injection valve.

Maintenance Every 5000 Operating Hours

Replacement of the toothed belt.

Maintenance As Required

Covers air filter maintenance, scraper adjustment, cleaning, tire changes, and freshening cabin filter.

Troubleshooting

Reading BVC;BTM05 Fault Codes

Procedure for accessing and displaying fault codes from the BVC/BTM05 system.

Engine Troubleshooting

Lists common engine faults like not starting, poor running, and excessive smoke, with causes and remedies.

Cab Assembly

Assembly Preparations

Steps for preparing the cabin for assembly, including checking fasteners and lifting gear.

Cabin Installation Procedure

Detailed instructions for mounting the cabin onto the operator's stand.

Final Assembly Checks

Tests performed after assembly to ensure all systems function correctly.

Disposal

Final Machine Shutdown

Procedures for safely shutting down and disassembling the machine for disposal.

Bomag BW 177 D-4 Specifications

General IconGeneral
Engine ManufacturerDeutz
Engine TypeTCD 4.1 L4
Vibration Frequency30 Hz
Amplitude1.9 mm
Travel Speed12 km/h

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