Bomag BW 100 AD-5 - User Manual

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BW 100 AD-5

Tandem vibratory roller

Operating Instruction

Maintenance Instruction

Original Operating Instructions

S/N 861 880 41 1180>

© 05/2018008 202 52 EN

Table of Contents

Questions and Answers

K
Kevin NguyenAug 10, 2025
Why is my Bomag BW 100 AD-5 engine starting poorly?
- G
  Gina ThomasAug 10, 2025
  If your Bomag Construction Equipment engine starts poorly or runs irregularly with poor power, consider these potential causes: low battery power, loose or oxidized terminal clamps causing slow starter turnover (check battery charge, clean and tighten terminal clamps with acid-free grease). Also, low fuel supply or a fuel system clogged by paraffin in winter can be the reason (replace the fuel filter, check fuel lines for leaks, bleed the fuel system, and use winter fuel). Other possible reasons include engine oil with the wrong SAE viscosity (change the engine oil) or a dirty air filter (clean or replace it).
Z
Zachary BautistaAug 14, 2025
How to reduce excessive exhaust smoke from Bomag Construction Equipment?
- W
  Walter BallAug 14, 2025
  Excessive exhaust smoke in your Bomag Construction Equipment can be due to several reasons. Check the engine oil level and drain off any excess if it's too high. Ensure you are using fuel of sufficient quality. A dirty air filter could also be the cause, so clean or replace it as necessary. Finally, a defective injection valve might be the problem, which would require examination by a specialist.
J
John ConnerAug 18, 2025
What to do if Bomag BW 100 AD-5 Construction Equipment has insufficient engine oil pressure?
- A
  Alexander WilliamsAug 18, 2025
  If the engine oil pressure warning lamp lights up on your Bomag Construction Equipment, indicating insufficient engine oil pressure, first check the engine oil level and fill it up if necessary. If the level is correct, the lubrication system may be leaking, which requires examination by a specialist.
K
kelseyramirezAug 22, 2025
Why is the charge control light on with a warning buzzer on my Bomag Construction Equipment?
- C
  Charles SimpsonAug 22, 2025
  If the charge control light illuminates and the warning buzzer sounds during operation of your Bomag Construction Equipment, it could be due to a generator speed that is too low (check the generator belt for tension and replace if necessary) or a defective generator or regulator (have examined by a specialist).
D
Dr. David TuckerAug 27, 2025
What to do if measuring values are not plausible on Bomag Construction Equipment?
- G
  Gary ThomasAug 27, 2025
  If the displayed measuring values on your Bomag Construction Equipment are not plausible, shut down the engine and check the fastening screws of the acceleration sensor.
G
Gerald AyersOct 31, 2025
Why won't my Bomag Construction Equipment engine start?
- K
  Kimberly LivingstonOct 31, 2025
  If your Bomag Construction Equipment's engine won't start, several factors could be at play. First, ensure the fuel tank isn't empty by refueling and bleeding the fuel system. A clogged fuel filter, especially in winter due to paraffin separation, can also prevent starting, so consider changing the fuel filter and using winter fuel. Leaking fuel lines can also be the culprit; inspect all line connections, tighten any loose fittings, and bleed the fuel system. Check the battery; tighten terminal clamps and inspect cable connections. If these steps don't work, the starter may be defective and require a specialist's examination. Also, make sure the emergency stop push button is unlocked. Overheating due to lack of lubrication can prevent the engine from starting. Check the engine oil level an...
K
Kyle BrooksNov 4, 2025
What to do if Bomag Construction Equipment engine is overheating?
- J
  Jennifer DelacruzNov 4, 2025
  If your Bomag Construction Equipment engine is overheating, it's crucial to shut it down immediately. The issue could stem from several causes: extremely dirty cooling fins on the radiator (indicated by the engine oil temperature warning lamp), a low engine oil level (check and fill if necessary), or a lack of coolant (inspect pipes and hoses for leaks and top up coolant, avoiding radiator sealant). Other potential causes include an excessively high anti-freeze concentration (use the specified mixing ratio), a dirty air filter (clean or replace), a defective thermostat (check and replace if needed), corroded radiator interiors (clean or replace the radiator), insufficient cooling air supply to the cooling fan (remove any clogging from the cooling air duct), or a defective fan, radiator, or...

Summary

Concerning Your Safety

Basic Prerequisites for Safe Operation

General safety rules, compliance with regulations, and potential dangers.

Definition of Responsible Persons

Roles and responsibilities of the operating company, expert, and driver.

Fundamentals for Safe Operation

Information on remaining risks, safety inspections, and machine modifications.

Handling Fuels and Lubricants

Safety and environmental regulations for handling various fuels and lubricants.

Loading and Transporting the Machine

Procedures and safety measures for loading and transporting the machine.

Start-Up Procedure Safety

Steps and safety precautions before starting the machine.

Driving and Working Operation Safety

Safe practices for driving, operating with vibration, and parking.

Emergency Procedures

Actions to take in emergencies like actuating the stop switch or disconnecting the battery.

Maintenance Work Safety

Safety rules for performing maintenance, working on hydraulic lines and engine.

Machine Repair Safety

Guidelines for identifying and performing repairs safely on defective machines.

Indicators and Control Elements

Operating Console Controls

Travel Lever Operation

Checks Prior to Start Up

Notes on Safety Before Start Up

Essential safety warnings and precautions before operating the machine.

Visual Inspections and Function Tests

Checklist of visual inspections and functional tests before operation.

Checking Engine Oil Level

Procedure for checking and topping up the engine oil level.

Checking Fuel Level and Refuelling

Procedure for checking fuel level and safe refuelling practices.

Checking Hydraulic Oil Level

Procedure for checking and topping up the hydraulic oil level.

Checking Coolant Level

Procedure for checking and topping up the coolant level.

Checking Air Filter

Checking Water Level

Checking Hydraulic Oil Filter

Operation Procedures

Starting the Engine Safely

Step-by-step guide and safety precautions for starting the engine.

Travel Operation Guidelines

Safety notes and procedures for driving the machine.

Working with Vibration

Safe operation of the vibration system in manual and automatic modes.

Parking the Machine Securely

Emergency Procedures During Operation

Actions for emergencies like actuating stop switch, disconnecting battery, and towing.

Loading and Transporting the Machine

Loading the Machine Safely

Procedures for driving the machine onto transport vehicles.

Folding Down the ROPS

Lashing Machine to Transport Vehicle

Maintenance Procedures

Preliminary Remarks and Safety Notes

General safety guidelines and important notes before performing maintenance.

Preparations and Concluding Work

Fuels and Lubricants Information

Every 50 Operating Hours Maintenance

Every 250 Operating Hours Maintenance

Every 500 Operating Hours Maintenance

Every 1000 Operating Hours Maintenance

Every 2000 Operating Hours Maintenance

Every 3000 Operating Hours Maintenance

As Required Maintenance Tasks

Air Filter Maintenance

Checking the Water Spraying System

Measures for Frost Risk

Troubleshooting Guide

Preliminary Remarks on Troubleshooting

Starting Engine with Jump Leads

Fuse Assignment Details

Engine Fault Diagnosis and Remedies

Common engine faults, possible causes, and recommended remedies.

Troubleshooting the ECONOMIZER System

Machine Disposal Procedures

Final Shut-Down of Machine

Bomag BW 100 AD-5 Specifications

General

Brand	Bomag
Model	BW 100 AD-5
Category	Construction Equipment
Language	English

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