Bomag BW 100 AC-4 - User Manual

Operating instructions
Maintenance instructions
Original operating instructions
01/2012
Catalogue No.
008 053 01
BW 100 AD-4 / BW 120 AD-4 / BW 125 AD-4
BW 100 AC-4 / BW 120 AC-4 / BW 125 AC-4
S/N 101 880 06 .... > / S/N 101 880 16 .... > / S/N 101 880 08 .... > / S/N 101 880 14 .... > / S/N 101 880 10 .... >
S/N 101 880 07 .... > / S/N 101 880 17 .... > / S/N 101 880 09 .... > / S/N 101 880 15 .... > / S/N 101 880 11 .... >
Tandem Vibratory Roller
Combination Roller

Summary

Safety regulations

Mounting, Starting, and Driving Safety

Safety procedures for mounting, starting, and driving the machine, including jump-starting.

Safe Operation on Inclines and in Traffic

Advice for safe driving on slopes, in traffic, and parking procedures.

Working on Hydraulic Systems

Safety procedures for working on hydraulic lines and changing hoses.

Safety for Engine, Electrical, and Fuel Systems

Safety precautions when working on engine, electrical, battery, and fuel systems.

Indicators and Controls

Operation

General Operation and Pre-Operation Checks

Introduction to controls and essential pre-operation tests.

Starting the Engine Safely

Step-by-step guide for safely starting the machine's engine.

Driving the Machine Safely

Guidelines and precautions for safe driving, including on slopes and in traffic.

Stopping the Machine and Parking Brake

Procedures for stopping the machine and applying the parking brake.

Switching Vibration On and Off

Instructions for activating and deactivating the vibration function.

Gravity Sprinkling System Operation

How to turn the gravity feed sprinkling system on and off.

Tire Sprinkling System Operation

How to operate the tire sprinkling system on AC models.

Mounting and Removing the Chip Spreader

Step-by-step guide for attaching and detaching the chip spreader.

Filling and Emptying the Chip Spreader

Procedures for filling and emptying the chip spreader.

Operating the Chip Spreader for Spreading

How to prepare and operate the chip spreader for material spreading.

Loading with Ramp and Crane

Instructions for loading the machine using a ramp or a crane.

Loading with Lifting Belts

Procedures and safety guidelines for loading the machine with lifting belts.

Shutting Down the Engine

Correct procedure for shutting down the engine.

Switching Vibration On

Steps to switch on the vibration function.

Pressure Sprinkling System Operation

How to operate the pressure sprinkling system using interval settings.

Actuating the Emergency Stop Switch

Procedure for activating the emergency stop switch.

Maintenance

General Maintenance Notes and System Checks

General rules for maintenance, and notes on fuel, engine, cooling, and hydraulic systems.

Fuels, Lubricants, and Oil Viscosity

Recommendations for fuels, lubricants, and selecting engine oil viscosity.

Fuel Quality, Winter Fuel, and Coolant

Table of fuels and lubricants

Maintenance table

Every 10 operating hours

Engine Oil Level Check and Refueling

Hydraulic Oil Level Check

Fuel Level Check

Coolant Level Check

Every 50 operating hours

Fuel Line and Clamp Inspection

Chip Spreader Servicing

Every 250 operating hours

Changing Engine Oil and Filter

Detailed steps for changing the engine oil and oil filter.

Air Filter Check, Cleaning, and Replacement

Procedures for checking, cleaning, and replacing the combustion air filter.

Changing the Safety Filter Element

Cleaning Radiator and Hydraulic Oil Cooler

V-Belt Check, Tensioning, and Replacement

Scraper Check and Adjustment

Radiator Hose and Clamp Inspection

Every 500 operating hours

Battery Service and Maintenance

Fuel Filter Change and System Bleeding

Steps for changing the fuel filter and bleeding the fuel system.

Draining Fuel Tank Sludge

Every 1000 operating hours

Valve Clearance Check and Adjustment

Detailed procedure for checking and adjusting engine valve clearances.

Every 2000 operating hours

Changing Hydraulic Oil and Breather Filter

Steps for changing the hydraulic oil and the breather filter.

Changing the Hydraulic Oil Filter

Procedure for replacing the hydraulic oil filter element.

Changing Engine Coolant

Step-by-step guide for draining and refilling the engine coolant.

Replacing Fuel Lines

Trouble shooting

General Troubleshooting Guidelines

Engine Starting and Performance Issues

Troubleshooting guide for engine not starting or poor performance.

Engine Overheating and Oil Pressure Faults

Troubleshooting for engine overheating, oil pressure, and charging system faults.

Bomag BW 100 AC-4 Specifications

General

Drum Width	1, 000 mm
Vibration Frequency	55 Hz
Travel Speed	0-10 km/h
Steering Mode	Articulated
Amplitude	0.5 mm