BONFIGLIOLI C Series User Manual

1
INSTALLATION, USE AND SERVICE MANUAL
1.0 - GENERAL INFORMATION 2
1.1 - PURPOSE OF THE MANUAL ...................................................................................................................2
1.2 - EQUIPMENT IDENTIFICATION
................................................................................................................3
1.3 - GLOSSARY AND TERMINOLOGY
............................................................................................................4
1.4 - REQUESTING TECHNICAL ASSISTANCE
.................................................................................................4
1.5 - MANUFACTURER’S LIABILITY
................................................................................................................4
2.0 - TECHNICAL INFORMATION
5
2.1 - GEAR UNIT DESCRIPTION .....................................................................................................................5
2.2 - CONFORMITY TO STANDARDS
..............................................................................................................5
2.3 - OPERATING LIMITS AND CONDITIONS
...................................................................................................6
3.0 - SAFETY INFORMATION
7
3.1 - SAFETY STANDARDS ............................................................................................................................7
4.0 - HANDLING AND TRANSPORT
8
4.1 - PACKAGING .........................................................................................................................................8
4.2 - HANDLING INSTRUCTIONS
....................................................................................................................9
4.2.1 - Moving packages
..........................................................................................................................9
4.2.2 - Moving the equipment
....................................................................................................................9
4.3 - STORAGE
..........................................................................................................................................10
5.0 - INSTALLATION
11
5.1 - INSTALLING THE GEAR UNIT ...............................................................................................................11
5.1.1 - Gear units with solid output shaft
....................................................................................................14
5.1.2 - Gear units with hollow output shaft
.................................................................................................14
5.1.3 - Gear units with shrink disk
............................................................................................................15
5.1.4 - Shaft mounted gear units series F
..................................................................................................15
5.2 - INSTALLING AN IEC-STANDARD FLANGED MOTOR
...............................................................................16
6.0 - TESTING THE GEAR UNIT
17
7.0 - USING THE EQUIPMENT 19
8.0 - MAINTENANCE 20
8.1 - ROUTINE MAINTENANCE .....................................................................................................................21
8.2 - LUBRICANTS
......................................................................................................................................23
8.3 - OIL CHANGE
.......................................................................................................................................23
8.4 - RECOMMENDED/PERMITTED OILS
.......................................................................................................24
8.5 - CHECKING EFFICIENCY
.......................................................................................................................26
8.6 - CLEANING
..........................................................................................................................................26
8.7 - PAINT
.................................................................................................................................................26
9.0 - REPLACING PARTS
27
9.1 - TAKING APART OF THE IEC-STANDARD FLANGED MOTOR ....................................................................27
9.2 - SCRAPPING THE GEAR UNIT
...............................................................................................................27
10.0 - TROUBLESHOOTING
28
ANNEX 1 - CHECKING OIL LEVEL ON ATEX-SPECIFIED GEAR UNITS 29
ANNEX 2 - LUBRICANT CHARGE QUANTITY 32
Helical in-line gear units, series C ...................................................................................................................32
Bevel helical gear units, series A
.....................................................................................................................33
Shaft-mounted gear units, series F
..................................................................................................................34
Worm gear units, series V
..............................................................................................................................35
Worm gear units, series W
.............................................................................................................................36
Single-stage helical gear units, series S
...........................................................................................................36
ANNEX 3 - CUSTOMER'S SHAFT
37
Series A .....................................................................................................................................................37
Series F
.....................................................................................................................................................38
Series VF and W
..........................................................................................................................................39
ANNEX 4 - LIFTING
40
ANNEX 5 - INSTALLING THE MOTOR ON TYPE VFR WORM GEAR UNITS 47
ANNEX 6 - CALIBRATING THE TORQUE LIMITER SLIP TORQUE 48
Revisions
Refer to page 50 for the catalogue revision index. Visit www.bonfiglioli.com to search for catalogues with up-to-date revisions.

BONFIGLIOLI C Series Specifications

General

Brand	BONFIGLIOLI
Model	C Series
Category	Engine
Language	English