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Bosch ETT 008.38 User Manual

Bosch ETT 008.38
66 pages
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Repair instructions
Exhaust gas analyzer
ETT 008.31 - ETT 008.38

Table of Contents

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Bosch ETT 008.38 Specifications

General IconGeneral
BrandBosch
ModelETT 008.38
CategoryMeasuring Instruments
LanguageEnglish

Summary

Servicing the Analyzer

Half-Yearly Service

Intervals for checking and maintaining the device in working order.

Yearly Service

Tasks for competent maintenance agents, including filter replacement and sensor checks.

Brief Description of Appliance Function

Fine-Tuning (HC, CO and CO₂ Measuring Channels)

Process to measure and set test-gas concentrations for accurate analysis.

Extended Operating Functions

Input Mode

Allows checks and settings using the 'Select' button and codes.

Test Mode

Displays internal measured values and settings for repair assessment.

Fine-Tuning Mode (Mean Values)

Adjusting mean values for air-pressure gauge and chopper motor recognition.

Fine-Tuning Mode (Upper-Range Values)

Adjusting upper-range values, temperature compensation, and country settings.

Leak Test

Procedure for checking the air-tightness of the exhaust-sample intake system.

Fine-Tuning the Zero of O₂ (up to software version A 10)

Manual zero-tuning for O₂ channel for older software versions.

Fine-Tuning the Zero of O₂ (from software version A 13)

Automatic zero-tuning for O₂ channel for newer software versions.

Error Messages Regarding Temperature Compensation

Lists error messages related to temperature compensation failures.

Function Test

Visual Inspection

Checks for damage, secure connections, and overall condition before operation.

Checking the External Gas Duct

Inspection and cleaning of probe, hose, condensation tank, and filters.

Checking the Start-Up Process

Monitors the device's start-up sequence, including version indication and system adjustment.

Checking the "Analysis" Function

Verifies automatic system adjustment and stability of gas-measuring channels.

Checking Fault Monitoring

Tests fault monitoring by blocking inlets and checking for error messages.

Performing the Leak Test

Procedure for the half-yearly leak test using CO2 calibration gas.

Checking and Fine-Tuning Measuring Accuracy

Taking Account of Barometric Altitude

Reading air pressure and setting analyzer altitude for accurate measurements.

Checking the Indicating Accuracy

Comparing displayed values with certified test-gas values and checking for errors.

Fine-Tuning the Indicating Accuracy

Step-by-step procedure for fine-tuning measuring channels using specific test gases.

Fine-Tuning the Air-Pressure Gauge

Adjusting the air-pressure gauge using reference points.

Error Messages / Malfunctions

Error Messages in the CO Display Field

Lists error codes for HC, CO, CO2, O2 channels and their possible causes.

Error Messages in the CO₂ Display Field

Lists error codes for flow, identification, sensor board, display control, altitude, and chopper motor.

Symbolic Error Messages

Displays symbolic error texts for oil-temperature, engine-speed, O2 sensor, and leak tests.

Other Malfunctions

Lists malfunctions like defective keys, pump, switch, or main switch.

Trouble-shooting

Leakage Faults

Identifies causes of leaks and component checks.

Flow Faults (with Zero-Gas and Test-Gas Flow)

Addresses flow faults during zero or test gas adjustments.

Checking for an Obstruction

Procedures to check for blockages in zero-gas and test-gas systems.

Checking the Pressure Switches

Verifies pressure switches' operation using a multimeter.

Checking Air-Tightness

Tests system air-tightness by monitoring pressure loss.

Checking the Pump Delivery Rate

Measures pump delivery rate and adjustments if it fails.

Repair Work

Safety Test

Checking the Protective Earth

Verifies protective conductor contact resistance.

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