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Bosch Intellic EFAS-4.10 User Manual

Bosch Intellic EFAS-4.10
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Workshop Manual
Smart Tachograph EFAS-4.10 / 4.11

Table of Contents

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Bosch Intellic EFAS-4.10 Specifications

General IconGeneral
BrandBosch
ModelIntellic EFAS-4.10
CategoryMeasuring Instruments
LanguageEnglish

Summary

Introduction to EFAS Tachograph

Target Audience for Workshop Manual

Identifies the intended users of the workshop manual, including authorized personnel.

Understanding Symbols in the Manual

Explains the meaning of special symbols used for emphasis and warnings.

Legal Framework for Smart Tachographs

Key European Union Regulations

Outlines binding EU regulations for tachograph use and driver working conditions.

AETR Agreement Overview

Covers the European Agreement concerning the work of crews in international road transport.

National Regulations for Tachographs

Discusses supplementary national legislation applicable in EU member states.

Tachograph Standards and Regulations

Lists relevant standards and regulations that the EFAS Tachograph complies with.

General Information on Smart Recording Equipment

Upgrading to Smart Recording Equipment

Explains the mandatory transition to second-generation smart tachographs and requirements.

Exceptions to Mandatory Tachograph Use

Details specific vehicle types or operations exempted from mandatory tachograph installation.

Components of Digital Recording Equipment

Describes the components and data storage capabilities of digital tachograph systems.

Driver and Employer Obligations

Outlines obligations for drivers and vehicle owners regarding tachograph usage.

Understanding Tachograph Smart-Cards

Introduces tachograph smart-cards used for user identification and data storage.

Types of Tachograph Smart-Cards

Details the four types of smart-cards (Driver, Workshop, Company, Control) and their functions.

Proper Handling of Tachograph Smart-Cards

Provides essential rules and guidelines for handling and maintenance of tachograph smart-cards.

Accessing Recorded Tachograph Data

Explains how to access, display, print, and archive recorded tachograph data.

Viewing Recorded Data

Describes how to view various parameters displayed on the tachograph unit.

Handling Tachograph Printouts

Provides guidelines for handling and preserving tachograph printouts to ensure readability.

Downloading and Archiving Tachograph Data

Details the procedures and requirements for downloading and archiving data from the mass memory.

Managing Data Readouts

Explains how to manage data readouts, especially when replacing a tachograph unit.

EFAS Tachograph Control Elements and Displays

Overview of the EFAS Tachograph

Provides an overview of the EFAS tachograph's hardware components and activation conditions.

Understanding the EFAS Tachograph Keys

Describes the six operating keys on the front of the EFAS tachograph and their functions.

EFAS Tachograph Card Readers

Explains the function and operation of the two card readers integrated into the EFAS tachograph.

EFAS Tachograph Display Features

Details the alphanumeric monochrome LCD display of the EFAS tachograph and its configuration.

Warning Lights and Acoustic Signals

Explains the meaning of the red warning light and acoustic signals indicating operational states.

Printer Paper Container Management

Describes the printer paper container and how to refill it with a new paper roll.

EFAS Tachograph Service Port

Details the service port for calibration, configuration, and data download operations.

Navigating the EFAS Tachograph Menus

Guides users on navigating and operating the EFAS tachograph using its menu system.

Using Tachograph Smart-Cards with EFAS

Explains how different smart-card types affect the tachograph's operating modes.

Smart-Card Combinations and Operating Modes

Illustrates how combinations of inserted smart-cards determine the tachograph's operational mode.

Pre-Installation Guidelines for EFAS Tachograph

Vehicle Preparations for Tachograph Installation

Covers essential steps and checks before installing the EFAS tachograph in a vehicle.

Device Receipt and Initial Checks

Outlines checks to perform upon receiving the EFAS tachograph for transport damage.

Proper Storage of the EFAS Tachograph

Provides guidelines for storing the EFAS tachograph correctly to prevent damage.

Visual Inspection Before EFAS Installation

Details crucial visual checks of the device and its components before installation.

Understanding the EFAS Tachograph Type Label

Explains the information contained on the EFAS tachograph's type label.

EFAS Tachograph Device Versions

Discusses different hardware and software versions of the EFAS tachograph available.

Previous Hardware and Software Versions of EFAS

Lists historical hardware and software versions of the EFAS tachograph.

Installing and Commissioning the EFAS Tachograph

Pre-Installation Checks for EFAS Tachograph

Specifies checks to perform on the EFAS tachograph before commencing installation.

Handling the EFAS Tachograph During Installation

Guides on the proper handling of the EFAS tachograph during installation into a vehicle bay.

EFAS Tachograph Connector Panel Layout

Details the connector panel at the back of the EFAS device and its connection layout.

Pin Assignments for EFAS Tachograph Connectors

Provides detailed pin assignments for the EFAS tachograph's connectors A and B.

Protection for EFAS Tachograph Power Poles

Explains fuse protection requirements for the positive and negative poles of the tachograph's power supply.

Installing and Connecting the Motion Sensor

Guides on installing and connecting the motion sensor to the EFAS tachograph.

Mounting the EFAS Tachograph in the Vehicle

Details the procedure for mounting the EFAS tachograph unit into its designated bay in the vehicle.

EFAS Tachograph Activation Conditions

Explains the conditions that activate the EFAS tachograph and its different operating states.

Replacing the EFAS Tachograph Buffer Battery

Outlines when and how to replace the internal buffer battery of the EFAS tachograph.

Removing the Internal Buffer Battery

Provides step-by-step instructions for safely removing the internal buffer battery.

Installing the Internal Buffer Battery

Details the correct procedure for installing a new internal buffer battery into the EFAS tachograph.

Sealing the EFAS Tachograph

Explains the sealing procedure for the EFAS tachograph after installation or battery replacement.

Preparation Before EFAS Control Unit Activation

Describes necessary preparation and parameter configuration before activating the EFAS tachograph.

Activating the EFAS Tachograph

Guides on the initial activation process of the EFAS tachograph, including motion sensor pairing.

Technical Data Printout Before Activation

Explains the 'Technical Data' printout before the tachograph is activated.

EFAS Tachograph Activation Process

Details the activation process using a workshop card and PIN entry.

Initial Installation Calibration of EFAS

Covers the steps and data entry required for initial installation calibration after activation.

Entering Vehicle Registration Number

Explains how to enter the vehicle's official number plate and registration details.

Other Calibration Purposes for EFAS

Lists various other purposes for calibration of the EFAS tachograph.

Manual Motion Sensor Pairing for EFAS

Details how to manually pair the motion sensor with the tachograph if automatic pairing fails.

Installing the EFAS DSRC Module

Explains the installation and connection of the DSRC module for remote communication.

DSRC Module Installation According to EU Regulation

Covers the placement and mounting requirements for the DSRC module according to EU regulations.

Connecting the EFAS DSRC Module

Describes how to connect the DSRC module to the EFAS tachograph via the CAN bus.

Configuring General Settings for EFAS Tachograph

Adjusting the EFAS Tachograph Clock

Guides on how to adjust the internal clock settings, including date, time, and time zone.

Setting the Date and Time on EFAS

Details the procedure for setting the date and time on the EFAS tachograph, including UTC synchronization.

Configuring the Time Zone for EFAS

Explains how to set the time zone for accurate local time display.

Managing Daylight Saving Time Settings

Describes the settings for automatic switching between daylight saving and standard time.

Modifying the Date Format Display

Explains how to modify the date display format on the tachograph.

Automatic Activity Setting After Ignition Changes

Details how to program automatic activity settings for drivers upon ignition changes.

Blocking First Generation Tachograph Cards

Explains the irreversible function to block older generation tachograph cards.

Enabling Remote Data Downloading

Describes how to enable or disable the remote data download function via CAN-C.

Fleet Management System (FMS) Functions

Lists functions available when the FMS unit is attached and activated.

Replacing Printer Paper Roll in EFAS

Provides instructions on how to replace the printer paper roll.

EFAS Tachograph Parameter Configuration

Understanding EFAS Access Rights

Explains how access rights affect parameter reading and modification via the service port.

Parameter Value Ranges and Lengths

Details the defined ranges and lengths for parameter values as per ISO 16844-7.

Parameters for Vehicle Adaptation and External Devices

Lists key parameters for adapting EFAS to vehicle types and external devices.

Vehicle Nominal Voltage Configuration

Sets the vehicle's nominal voltage (12V or 24V) for proper detection of voltage fluctuations.

Main CAN Bus Configuration (CAN MAIN)

Configures the main CAN bus for communication with instrument clusters and diagnostic devices.

Auxiliary CAN Bus Configuration (CAN AUX)

Configures the auxiliary CAN bus for additional functions like remote data transfer or DSRC module.

CAN Wake-up Functionality

Determines if the tachograph can be activated by CAN messages while in standby mode.

Trip Distance Sensor Reset Source

Sets the source for resetting the trip distance, either via CAN bus or tachograph menu.

Lighting Control Source Configuration

Controls how the display and keypad back-lighting are managed, either via CAN or analog input.

Input A2 Operating Modes for Lighting Control

Defines the operating modes for input A2 used for controlling display and keypad illumination.

PWM Configuration for Lighting Control

Configures PWM settings for lighting control when input A2 is an analogue PWM input.

Output Shaft Speed Calculation Factor

Sets a factor for calculating the output shaft speed, crucial for transmission compatibility.

Engine Speed Data Source Selection

Selects the source for recording engine speed, either CAN bus or pulse signal.

Engine Speed Factor (n-factor) Setting

Sets the constant for calculating engine speed from pulse input, used when not receiving via CAN.

Serial Interface D7 Configuration

Configures the serial interface on connector D7 for diagnostics or e-tachometer connection.

Serial Interface D8 Configuration

Configures the serial interface on connector D8 for diagnostics, FMS, or information interface.

Pulse Output B7 Monitoring

Monitors pulse output B7 for short-circuits, important for door locks and over-speed control.

Pulse Output D6 Functionality

Configures the pulse output D6 for signaling different states or speed-coding.

CAN Heartbeat Monitoring Configuration

Enables or disables monitoring of CAN 'reset' messages from bus subscribers.

TCO1 Message Transmission Interval

Adjusts the transmission interval for the TCO1 message, affecting vehicle speed and driver activity data.

FMS Service Configuration

Configures the FMS service for remote data download via CAN message.

Automatic Parameter Detection Function

Explains how the tachograph automatically detects and sets certain parameters upon installation.

EFAS Tachograph Calibration Procedures

Factory Settings Configuration

Lists the default preset values for legally prescribed vehicle parameters upon delivery.

Preparatory Actions Before Calibration

Details preparatory checks and actions required before performing calibration.

Visual Inspection Before EFAS Calibration

Recommends a visual inspection of the tachograph's front for damage before removal.

Inspection of Seals and Installation Plaque

Outlines checks for the installation plaque's integrity and the condition of seals and connections.

Data Read-out Using Service Interface

Explains how to read out data using the workshop's resources via the service interface.

Checking the Internal Buffer Battery

Advises checking and replacing the internal buffer battery if the last check was over 12 months ago.

Required Test Equipment for Calibration

Specifies requirements for test equipment needed for calibrating the EFAS tachograph.

Calibrating the EFAS Tachograph

Guides on the calibration process, including checks, connections, and test runs.

Testing the GNSS Module

Refers to section 10.6.15 for instructions on testing the GNSS module.

Testing the DSRC Module

Refers to section 10.6.16 for instructions on testing the DSRC module.

Conducting an EFAS Test Drive

Describes the procedure and requirements for conducting a test drive for calibration verification.

Installation Plaque Requirements

Explains the fixing and content requirements for the installation plaque after calibration.

Troubleshooting EFAS Tachograph Faults

General Events, Malfunctions, and Instructions

Introduces the monitoring of system functions and classification of events, malfunctions, and instructions.

Understanding EFAS Error Code Types

Differentiates between three types of error codes (EFT, DTC, Service ID) used for diagnosis.

Displaying Events and Malfunctions

Explains how events and malfunctions are displayed in different operating modes and contexts.

Operational Mode Event Displays

Describes how events and malfunctions appear in the tachograph's operational display.

Calibration Mode Event Displays

Details how events and malfunctions are shown before activation or during calibration.

Serious Malfunction Display ('Service!')

Explains the 'Service!' message indicating a serious internal malfunction.

General Debugging Procedures for EFAS

Outlines a general procedure for diagnosing and resolving displayed events or malfunctions.

Tools for EFAS Error Diagnosis

Lists tools like test equipment and the EFAS Service Tool for diagnosing faults.

Integrated Test Functions Overview

Provides an overview of the supported integrated test functions for various components.

EFAS Printer Test Procedure

Explains how to perform a printer test to assess print quality and form feed.

EFAS Card Reading Test

Notes that EFAS checks card condition during operation and identifies errors via DTCs.

EFAS Display Unit Testing

Describes tests for optical inspection of the display, including chessboard and inverse patterns.

EFAS Keyboard Test Procedure

Details the keyboard test for checking key functionality and detecting defects.

EFAS General Hardware Test

Reports general hardware faults and lists associated DTC codes.

Testing EFAS Warning Lamp and Acoustic Alarm

Tests the functionality of the warning light and the integrated acoustic alarm.

Testing EFAS Engine-Speed Signal Source

Checks the engine-speed detection configuration and source.

Testing EFAS On-Board Power Supply

Verifies the voltage level of the on-board power supply at the EFAS connector.

Testing EFAS Digital Inputs/Outputs

Inspects digital inputs and outputs at the EFAS connector panel for proper wiring and signal levels.

Testing EFAS Output Shaft Speed

Verifies the calculated rotational speed of the output shaft based on sensor pulses and calibration factor.

Testing the Motion Sensor Interface

Verifies the motion sensor interface, including voltage, current, pulse frequency, and communication status.

Testing the Internal Back-up Battery

Performs a check on the internal back-up battery and displays its measured value.

Testing EFAS Pulse Outputs

Checks the functions of the pulse outputs (B6, B7, B8, D6) for signal frequency and voltage.

Performing the EFAS GNSS Test

Initiates a test to determine if the GNSS function is operating correctly.

Testing the EFAS DSRC Module

Tests the DSRC module to confirm proper functioning of the remote communication equipment.

Conducting the EFAS CAN Bus Test

Verifies communication on CAN A and CAN C buses using the EFAS Service Tool.

EFAS Tachograph Repair Options

Removing the EFAS Tachograph Unit

Provides step-by-step instructions for safely removing the EFAS tachograph from a vehicle.

Removing a Jammed Smart-Card from EFAS

Guides on how to extract a smart-card that is jammed in the tachograph slot.

Replacing the EFAS Buffer Battery

Refers to section 6.2.6 for details on replacing the buffer battery.

Repairs Not Possible in Workshop

Outlines repairs that must be performed by the manufacturer and information needed for repair requests.

Decommissioning EFAS Tachographs

Details the steps and considerations for decommissioning a digital tachograph, including data handling and disposal.

EFAS Tachograph Warranty Information

Explains the manufacturer's warranty terms and conditions for the EFAS device.

EFAS Tachograph Warranty Exclusion Conditions

Lists circumstances under which the EFAS device warranty becomes invalidated.

Troubleshooting EFAS Events and Malfunctions

EFT Summary Table for Tachograph Errors

Provides a summary table of event fault types (EFTs) and their corresponding service IDs.

Overview of EFAS Service IDs

Lists events and faults with their meanings and troubleshooting measures, organized by Service ID.

DTC Overview Table for EFAS

Presents an overview of Diagnostic Trouble Codes (DTCs) and their associated Service IDs.

Printing EFAS Service IDs

Explains how to print or display the last 100 service IDs from the EFAS tachograph.

Getting Support for EFAS Installation and Operation

Guides on creating a support file using the EFAS Service Tool for technical assistance.

EFAS Tachograph Interfaces

Overview of EFAS CAN Bus Interfaces

Explains the two independent CAN interfaces (main and expansion bus) of the EFAS tachograph.

CAN Bus Terminating Resistors Configuration

Details the importance and correct setting of CAN bus terminating resistors for stable communication.

Data Transfer via EFAS CAN Bus

Lists the types of data transferred via the CAN bus main vehicle bus and upon request.

Configuring EFAS CAN Parameters

Outlines essential parameters for configuring the CAN bus to meet specific vehicle requirements.

EFAS Serial Interfaces D7 and D8

Describes the two bidirectional serial ports (D7, D8) on the EFAS tachograph for diagnostics and information.

Information Interface Protocol

Explains the information interface protocol for cyclical data transmission.

K-Line Protocol for EFAS Diagnostics

Details the standard UDS protocol for diagnostics and parameter reading via the K-line interface.

EFAS Pulse Interfaces B6, B7, B8, D6

Discusses the pulse outputs used for controlling external displays and encoding speed/distance.

Speed-Coding Outputs B6, B7 on EFAS

Explains how speed is coded via outputs B6 and B7, including short-circuit monitoring.

Speed-Coding Output D6 Configuration

Describes the configuration options for speed-coding output D6, including alternative states.

Distance Encoding Output B8 on EFAS

Details the distance encoding output B8, also known as '4 pulse/m' output.

Additional Data Recording with EFAS

Logging Vehicle Speed (v-profile)

Explains the recording of vehicle speed in defined speed ranges over time.

Logging Engine Speed (n-profile)

Describes the logging of engine speed based on pulse signals or CAN bus data.

Logging Status Inputs D1 and D2

Details the logging of status changes at digital inputs D1 and D2 with time-stamps.

Driver's Times Summary (iCounter) with EFAS

Remarks on Driver's Times Summary Printout

Provides notes and explanations regarding the symbols and warnings in the driver's times summary printout.

Updating EFAS Operating Software

Software Update Requirements

Lists the necessary hardware, software, and smart-cards for performing a software update.

Displaying EFAS Device Information

Explains how to view device information like hardware and software versions.

Downloading New Software from Manufacturer

Guides on how to request and download the latest tachograph software from the manufacturer.

Uploading Software into the EFAS Device

Details the process of transferring the downloaded software to the EFAS tachograph.

Finishing the EFAS Software Update Process

Describes how to verify a successful software update and the necessary subsequent recalibration.

National and European Time Zones Reference

National/Regional Abbreviations and Time Zones Table

Lists national/regional abbreviations and their corresponding European time zone offsets.

EFAS Tachograph Technical Data

Technical Data Specifications for EFAS

Provides a comprehensive list of the EFAS tachograph's technical specifications and data.

EFAS Tachograph Menu Structure

EFAS Menu Structure Diagram

Illustrates the hierarchical structure of the EFAS tachograph's menu system.

Understanding EFAS Tachograph Symbols

Symbols for Persons, Activities, and Modes

Explains symbols for persons, their activities, and the tachograph's operating modes.

Symbols for Tachograph Smart-Cards

Lists symbols associated with different types of tachograph smart-cards.

Symbols for Driver Activities

Defines symbols representing driver activities like standby, driving, resting, and working.

Symbols for Component Identification

Provides symbols for identifying various components of the EFAS tachograph.

Symbols for Special Conditions

Explains symbols indicating special conditions relevant to tachograph operation.

Miscellaneous Pictograms in EFAS

Lists miscellaneous pictograms used in tachograph displays and printouts.

EFAS Error Message Symbols

Details symbols and their meanings for common error messages displayed by the tachograph.

Symbols for Time Intervals in EFAS

Explains symbols representing different time intervals like daily, weekly, or fortnight.

EFAS Symbol Combinations Explained

Illustrates combinations of symbols and their meanings in tachograph displays and printouts.

Symbols for Driving Activities

Defines symbols related to driving activities and time tracking.

Symbols for EFAS Printouts

Lists symbols used to denote different types of printouts generated by the tachograph.

Symbols for EFAS Event Messages

Explains symbols representing various events that can occur during tachograph operation.

Symbols for EFAS Malfunction Messages

Details symbols indicating different types of malfunctions detected by the tachograph.

Symbols for Marking Manual Entries

Explains symbols used for marking manual driver entries in the tachograph.

Messages Displayed During Printing

Lists messages that may appear during the printing process.

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