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Bosch FCD-350 - User Manual

Bosch FCD-350
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II. MOUNTING THE DETECTOR
The sampling tubes may be ordered to a desired length or ordered in one of 3 standard
lengths and cut per requirements. The intake sampling tube consists of a piece of steel
piping with a series of holes drilled the entire length of the tube and should extend the
entire width of the duct. The holes must be facing into the air flow (see Figure 2). The
exhaust tube consists of a piece of steel piping approximately 7-1/2" long.
1. Remove paper backing from mounting template (packaged in installation kit) and affix to duct at desired location on the side or top of duct.
2. Using template as a guide, drill 4 mounting holes (3/32" diameter) for duct mounting screws (4 #12 x 1/2" sheet metal screws packaged in installation kit).
Drill or punch holes for sampling tubes in air ducts (1-3/8" diameter), using template as a guide. Clean all holes.
To prevent false alarms the detectors should not be mounted in areas of extreme high or low temperatures, in areas where
high humidity exist, or in areas where duct air may contain gases or excess dust. The duct detector should, when possible, be
located a minimum of six duct widths downstream from a source of turbulence (bends, inlets, or deflection plates). At these
locations, air flow is less turbulent and the air/smoke mixture should be more homogenous.Refer to NFPA 90A, 72, and 101
for more information. See Figure 1.
Exception: Where it is physically impossible to locate the duct detector accordingly, the duct detector can be
positioned closer than six duct widths, but as far as possible from inlets, bends, or deflection plates.
These are Installation Instructions (DWG.# HA-06-445) for the FCD-350 Duct Detector configured as follows:
Duct Housing with the FCD-350-DH Conventional Photoelectric Smoke Detector
INSTALLATION INSTRUCTIONS: FCD-350 FOUR-WIRE DUCT SMOKE DETECTOR
A. DUCT PREPARATION
The Duct Detectors are designed for use in ducts where the air velocities are from 1,000 to
4,000 feet per minute. See Figure 2 for sampling tube orientation to air flow direction.
FCD-350
With power source de-energized, wire all connections per instructions on pages 2-3. The wiring access
hatch cover can be stored at the top of the unit. Return cover before restoring power.
Wiring must conform to applicable local codes, ordinances and regulations covering these types of devices.
Wire the detectors according to the engineering drawings for the particular job requirements. These detectors
are not intended for open area protection, nor should they be used for open air protection. Refer to NFPA 90A
and NFPA 72 for general and additional information on Duct Smoke Detectors concerning operation and
installation. Terminals are suitable for up to #14 gauge wire.
To verify proper sampling of air, use a Dwyer Model 4000 differential pressure gauge (or equivalent). See Figure 5
for gauge connections (FCD-350-DH detector not shown). The pressure differential between input sampling tube
and exhaust tube should be greater than 0.01" of water and less than 1.2" of water. Return cover and tighten captive
screws. Ensure the catch is engaged by pushing from the outside. There should be a solid green pilot indication.
Indication is independent of seal integrity.
Move duct housing/sampling tube assembly to desired location. Use 4 mounting screws
(4 #12 x 3/4") sheet metal screws, packaged in installation kit) to secure the housing to
the air duct.
1. Sampling tube connectors are equipped with set screws, which allow the tubes to be
mounted only in directions shown in Figure 2. Establish proper orientation
considering airflow direction.
2. Insert intake and exhaust tubes into connectors, align set screw to set screw hole in
tubes and tighten firmly.
1. Cut the intake sampling tube to the desired length.
2. Firmly insert the stopper (packaged in installation kit) in the end of the INTAKE sampling tube.
INTAKE SAMPLING TUBES STANDARD LENGTHS:
III. ELECTRICAL INSTALLATION
FIGURE 5. AIR SAMPLING VERIFICATION
EXHAUST TUBE
HOLE &
CONNECTOR
LOW
PRESSURE
FAA-325-2.5 For duct widths of 1.0' to 2.5'
FAA-325-5 For duct widths of 2.5' to 5.0'
FAA-325-10 For duct widths of 5.0' to 10.0'
HIGH
PRESSURE
INTAKE TUBE
HOLE &
CONNECTOR
Bosch Security Systems, B.V.
*
FCD-350 Installation Instructions (HA-06-445. P/N 1700- 12670, Page 1 of 2)
05/22
B. VERIFY AIR FLOW AND DIRECTION
C. SAMPLING TUBE ASSEMBLY (See Figure 2)
D. MOUNT SAMPLING TUBES (See Figure 2)
E. MOUNT THE DUCT HOUSING (See Figure 1B & 2)
G. VERIFY AIR SAMPLING (See Figure 3)
A. GENERAL INFORMATION
B. DETECTOR WIRING
I. LOCATION REQUIREMENTS
Remove the access hatch cover by removing tamper screw if installed, and depressing the tab.
Unscrew the 4 screws on the top of the duct housing, screws are captive in the housing. Push
the catch inside the access cover down to release the cover.
F. COVER REMOVAL (See Figure 1B & 2)
ACCESS HATCH
RELEASE TAB
COVER CATCH
RELEASE
DWYER #4000 DIFFERENTIAL
PRESSURE GAUGE
(
OR EQUIVALENT
)
TUBING
SIZE 0 RUBBER
STOPPERS
(
OR EQUIVALENT
)
Bosch Security Systems B.V.
Torenallee 49
5617 BA Eindhoven
Netherlands
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Summary

Location Requirements

Mounting the Detector

Duct Preparation

Prepare duct for mounting, drill holes for screws and sampling tubes.

Verify Air Flow and Direction

Ensure correct air velocity and sampling tube orientation.

Sampling Tube Assembly

Assemble intake and exhaust sampling tubes to desired length.

Mount Sampling Tubes

Mount sampling tubes into connectors, ensuring correct orientation.

Mount the Duct Housing

Securely attach the duct housing to the air duct.

Cover Removal

Remove the access hatch cover to access internal components.

Verify Air Sampling

Verify proper air sampling using a differential pressure gauge.

Electrical Installation

General Information

Wiring must conform to local codes, ordinances, and regulations.

Detector Wiring

Wire all connections per instructions and diagrams.

Wiring Diagrams

Remote Accessory Wiring

Wiring diagrams for remote accessories.

Fire Alarm Control Panel Wiring

Wiring diagrams for connecting to a fire alarm control panel.

Common Function Wiring

Wiring diagrams for common functions or interconnected units.

Testing the Installation

Magnet Test

Activate alarm LEDs and relays using a magnet for approximately six seconds.

Automatic Verification

Detector has built-in sensitivity window verification feature.

Smoke Test Port

Introduce smoke or simulated smoke to test the detector.

Test Switch

Press test switch to test alarm relays; does not test sensing element.

Overview

The Bosch FCD-350 is a four-wire duct smoke detector designed for installation in HVAC (Heating, Ventilation, and Air Conditioning) systems to detect the presence of smoke within the air ducts. This device utilizes a conventional photoelectric smoke detector (FCD-350-DH) to sense smoke.

Function Description

The FCD-350 operates by drawing air samples from the duct through an intake sampling tube and expelling them through an exhaust tube. If smoke is detected in the sampled air, the detector activates an alarm. The device is designed to operate in ducts with air velocities ranging from 1,000 to 4,000 feet per minute (FPM). It includes an automatic verification feature that monitors the detector's sensitivity; a green LED flash indicates normal operation, while a red LED flash signals an out-of-sensitivity condition. The detector also features alarm and trouble contacts that toggle based on alarm activation or detector removal, respectively.

Important Technical Specifications

  • Input Voltage / Current (including FCD-350-DH and Remote Accessories):
    • Alarm: 24VDC 78mA, 24VAC 370mA, 115VAC 48mA, 230VAC 31mA
    • Normal Standby: 24VDC 20mA, 24VAC 263mA, 115VAC 15mA, 230VAC 10mA
  • Operating Temperature Range:
    • Inside Duct: 0°C (32°F) to 38°C (100°F)
    • Housing Ambient: 0°C (32°F) to 49°C (120°F)
  • Air Velocity: 1,000 to 4,000 FPM
  • Sensitivity: 1.36-2.33%/FT
  • Visual Indicator (Status LED):
    • PILOT: Green (Normal), Off (Shutoff/Detector Missing)
    • ALARM: Off (Normal), Yellow (Check Voltage/Detector Head), Red (Alarm)
  • Storage Temperature Range: -30°C (-22°F) to 70°C (158°F)
  • Maximum Relative Humidity: 93% RH non-condensing
  • Environment: Indoor dry use only, Mount to Duct Side or Top
  • Dimensions: 7.5"W x 9.5"H x 2.5"D
  • Weight: Approximately 3.0 lb
  • Contact Ratings:
    • Alarm Contacts: 10A 115/230VAC, 7A 28VDC (for main alarm); 0.5A 115VAC, 1A 24VDC (for auxiliary alarm)
    • Trouble Contacts: 10A 115/230VAC, 7A 28VDC
  • Remote Accessory Wiring: Internally limited 20mA, 24VDC for Alarm Strobe/Horn and Pilot LED. Alarm LED is 24VDC.
  • Common Function Wiring: Up to 30 units can be interconnected for all alarm relays to operate with a single alarm.

Usage Features

  • Placement: The detector should be located a minimum of six duct widths downstream from sources of turbulence (bends, inlets, or deflection plates) to ensure homogenous air/smoke mixture and reduce false alarms. If physical constraints prevent this, it can be positioned closer but as far as possible from such sources.
  • Sampling Tube Assembly: Intake sampling tubes are available in standard lengths (1.0' to 2.5', 2.5' to 5.0', 5.0' to 10.0' duct widths) and can be cut to specific requirements. The intake tube has holes drilled along its length that must face into the airflow. The exhaust tube is approximately 7-1/2" long. A stopper is inserted into the intake tube end.
  • Mounting: The detector housing is mounted to the side or top of the duct using four sheet metal screws after drilling holes with a template. Sampling tubes are inserted into connectors on the housing, aligned with set screws, and tightened.
  • Air Sampling Verification: A Dwyer Model 4000 differential pressure gauge (or equivalent) can be used to verify proper air sampling. The pressure differential between the intake and exhaust tubes should be between 0.01" and 1.2" of water.
  • Electrical Installation: Wiring must comply with local codes and regulations. Terminals accommodate up to #14 gauge wire. The detectors are not intended for open area protection.
  • Remote Accessories: The device supports remote accessories such as a key or push-button test/reset switch, alarm strobe/horn, and pilot LED.
  • Fire Alarm Control Panel Integration: Designed to integrate with UL-listed fire alarm control units.
  • Common Function Interconnection: Multiple FCD-350 units can be interconnected for common test/reset, alarm, auxiliary power, and auxiliary ground functions.

Maintenance Features

  • Cover Removal: The access hatch cover can be removed by releasing a tamper screw (if installed) and depressing a tab. The main housing cover is secured by four captive screws.
  • Magnet Test: A magnet (Part #0700-01117 or suitable bar magnet) can be placed on the detector for approximately six seconds to activate alarm LEDs and relays, verifying the detector's functionality within its intended limits. This test can be performed with the cover installed or removed.
  • Smoke Test Port: The FCD-350 includes a smoke port for introducing smoke or simulated smoke without removing the cover. A ½ inch diameter pipe can be used to introduce aerosol smoke. The amount of aerosol needed for activation depends on duct air velocity (e.g., 3 seconds for 1,000-2,000 FPM, 4 seconds for 2,000-4,000 FPM). The port must be closed after testing to prevent air leakage.
  • Test Switch: A built-in test switch activates the alarm relays but does not test the sensing element. It must be pressed to reset the detector after an alarm.
  • Wiring Access: The wiring access hatch cover can be temporarily stored at the top of the unit during electrical installation.

Bosch FCD-350 Specifications

General IconGeneral
BrandBosch
ModelFCD-350
CategorySmoke Alarm
LanguageEnglish

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