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Bosch KBR16-3 User Manual

Bosch KBR16-3
100 pages
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Installation and Service Instructions for Contractors
Residential Gas Condensing Boiler
Greenstar FS/Combi FS
6720810590-00.2Wo
WARNING:
Improper installation, set-up, modification, operation or
maintenance of the heating system can cause personal injury and
property damage.
Follow these instructions precisely.
If you require assistance or further information, contact a trained
and certified installer or the gas supply company.
WARNING:
The operating instructions are part of the technical documents that
must be handed over to the owner or operator of the heating
system.
Explain to the owner or operator how to use the heating system
using the operating instructions. Make sure that they are familiar
with all required information for the safe and proper operation of
the heating system.
NOTICE:
In Massachusetts, this appliance must be installed by a licensed
plumber or gas fitter.
These instructions are available in English and French.
Please keep these instructions for future reference.
Warranty information available at www.bosch-climate.us
Annual service is required
KBR16-3. |KBR21-3. |KBR28-3. |KBR35-3. |KBR42-3. |KWB28-3. |KWB35-3. |KWB42-3.
6720810590 (2015/05) CA/US

Table of Contents

Questions and Answers:

Bosch KBR16-3 Specifications

General IconGeneral
BrandBosch
ModelKBR16-3
CategoryBoiler
LanguageEnglish

Summary

Key to symbols and safety instructions

Key to symbols

Explanation of symbols used in the manual for clarity.

General safety instructions

Crucial safety guidelines for installation, operation, and maintenance.

Scope of delivery

KBR - Residential boiler for space heating and loading of indirect fired DHW tanks

Details of the KBR boiler package contents and specifications.

KWB - Residential combi boiler for space heating and DHW generation

Details of the KWB boiler package contents and specifications.

Information about the appliance

Proper use

Guidelines for the intended application and usage of the appliance.

Appliance description

Overview of the boiler's components and key features.

Product dimensions and minimum clearances

Physical specifications and required installation space.

Appliance layout heating boiler KBR..-3A

Diagram illustrating the internal components of the KBR boiler.

Appliance layout combi boiler KWB..-3A

Diagram illustrating the internal components of the KWB boiler.

Electrical wiring heating boiler KBR..-3A

Wiring diagram for the KBR boiler models.

Electrical wiring combi boiler KWB..-3A

Wiring diagram for the KWB combi boiler models.

Technical data heating boiler KBR 16-3

Detailed technical specifications for the KBR 16-3 model.

Regulations

Compliance with standards and regulations

Adherence requirements for industry standards and local codes.

Operating limits of the boiler

Constraints and limits for safe boiler operation.

Additional regulations for installation in Massachusetts

Specific local installation rules applicable in Massachusetts.

Common Applications of KBR boilers

Multiple zones using zone valves with DHW

Application example for multi-zone systems using zone valves.

To utilize the LLH

Procedure for configuring the Low Loss Header for hydraulic separation.

Wiring - Multi zone with zone valves and LWCO

Wiring diagram for multi-zone systems with zone valves and LWCO.

Installation

Installation and operation

General guidelines for boiler setup and initial operation.

Notes on installation and operation

Specific operational advice and procedures for installation.

Making the electrical connections

General notes

Safety and regulatory guidelines for electrical work.

Electrical connections in the junction boxes

Details on connecting wires within the boiler's junction boxes.

Access to junction boxes

Locating the electrical connection points for wiring.

High voltage junction box

Connecting the high voltage components to the boiler.

Commissioning

Before operating the appliance

Essential checks and preparations before initial boiler startup.

Startup

Procedure for powering on and initiating the boiler.

Heatronic boiler control settings

Guideline to service functions

Guidance on accessing and using the boiler's service functions.

Overview of the service functions

A comprehensive list and description of available service functions.

First service level

Details on accessing and using the primary service functions.

Gas type conversion

Converting to a different gas type

Step-by-step instructions for changing the gas type.

Setting the gas-air ratio (CO2 or O2)

Procedure for adjusting the gas-air mixture for optimal combustion.

Flue gas test

Measuring CO content of flue gas

Method for measuring carbon monoxide levels in flue gas.

Inspection and maintenance

Description of various steps

Overview of the different maintenance procedures.

Fresh water filter (only combi boiler KWB..-3A)

Maintenance procedure for the boiler's fresh water filter.

Plate type heat exchanger (only combi boiler KWB..-3A)

Maintenance steps for the plate heat exchanger.

Checking the electrodes

Inspection of electrodes for contamination or damage.

Burner servicing

Procedures for servicing the boiler's burner.

Heat exchanger block inspection and cleaning

Steps for inspecting and cleaning the heat exchanger block.

Condensate trap cleaning

Instructions on how to clean the condensate trap.

Setting the boiler water pressure

Procedure for adjusting the system's water pressure.

Checklist for annual inspection and maintenance

A comprehensive checklist for yearly servicing tasks.

Faults

Troubleshooting

General guidance and steps for resolving boiler faults.

Faults that are shown on the display

List and explanations of fault codes displayed on the unit.

Faults that are not shown on the display

Common issues not indicated by specific display codes.

Check sensor values

Outdoor temperature sensor

Outdoor sensor resistance table for diagnostic checks.

Replacement code plug

Information and part numbers for replacing code plugs.

Commissioning log for the appliance

Spare parts

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