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Bosch Rexroth A10VO User Manual

Bosch Rexroth A10VO
60 pages
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Instruction manual
RE 92703-01-B/04.2018
Replaces: 01.2012
English
Axial piston variable pump
A10VO, A10VSO, A10VNO,
A10VSNO
Series 52 and 53

Table of Contents

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Bosch Rexroth A10VO Specifications

General IconGeneral
BrandBosch
ModelRexroth A10VO
CategoryWater Pump
LanguageEnglish

Summary

About this documentation

1.1 Validity of the documentation

Specifies the documentation's scope regarding product series and versions.

1.2 Required and supplementary documentation

Lists essential documents required for correct product use and operation.

1.3 Representation of information

Explains document conventions, symbols, and terminology for clarity.

1.3.1 Safety instructions

Details the format and meaning of safety warnings and danger classes.

Safety instructions

2.2 Intended use

Defines the product's intended application and conditions for safe operation.

2.3 Improper use

Lists foreseeable misuses and clarifies liability for damages resulting from them.

2.4 Personnel qualifications

Specifies the required knowledge and skills for personnel handling the unit.

2.5 General safety instructions

Provides overarching safety guidelines for handling, operation, and maintenance.

2.6 Product-specific safety instructions

Outlines critical safety warnings specific to the axial piston unit's use.

2.7 Personal protective equipment

Details the user's responsibility for providing and using personal protective equipment.

General notices regarding property and product damage

Danger from improper handling!

Warns against actions that can damage the product during handling.

Risk of property damage due to inadequate lubrication!

Highlights consequences of insufficient lubrication on product integrity.

Mixing hydraulic fluids!

Advises against mixing hydraulic fluids to prevent product damage.

Contamination of hydraulic fluid!

Emphasizes cleanliness of hydraulic fluid for system reliability and longevity.

Scope of delivery

The scope of delivery includes the following:

Lists the main components included with the axial piston unit.

The following parts come assembled on the unit:

Details parts that are pre-assembled on the axial piston unit upon delivery.

About this product

5.1 Performance description

Describes the function of the axial piston variable pump in generating hydraulic flow.

5.2 Product description

Explains the axial piston unit's design and basic operating principle.

5.2.1 Axial piston unit layout

Illustrates and labels the main components of the A10VO axial piston unit.

5.2.2 Functional description

Details how the pump mechanism and control system operate to regulate flow.

5.3 Product identification

Explains how to identify the axial piston unit using its name plate details.

Transport and storage

6.1 Transporting the axial piston unit

Provides guidelines for safely moving the axial piston unit.

6.1.1 Transporting by hand

Details safe practices for manual transport of units up to 15 kg.

6.1.2 Transporting with a lifting device

Explains methods for transport using eye bolts or lifting straps.

6.2 Storing the axial piston unit

Specifies requirements for proper storage to maintain unit integrity.

Installation

7.1 Unpacking

Instructions for safely opening the unit's packaging and checking contents.

7.2 Installation conditions

Details environmental and system requirements for successful installation.

7.3 Installation position

Describes acceptable mounting orientations for the axial piston unit.

7.3.1 Below-reservoir installation (standard)

Explains installation below the fluid level in the reservoir.

7.3.2 Inside-reservoir installation

Details installation within the hydraulic fluid reservoir.

7.3.3 Above-reservoir installation

Describes installation above the minimum fluid level of the reservoir.

7.4 Installing the axial piston unit

Provides step-by-step instructions for mounting the axial piston unit.

7.4.1 Preparation

Steps to take before physically installing the axial piston unit.

7.4.4 Installation with a coupling

Guides the installation process when using a coupling for drive connection.

7.4.5 Installation on a gearbox

Details how to install the unit when it's mounted on a gearbox.

7.4.6 Installation with cardan shaft

Explains installation procedures when using a cardan shaft.

7.4.9 Hydraulically connecting the axial piston unit

Provides guidance on correctly connecting hydraulic lines to the unit.

7.4.10 Electrically connecting the axial piston unit

Details the procedure for making electrical connections to the unit.

7.5 Performing flushing cycle

Recommends a system flushing procedure before initial commissioning.

Commissioning

8.1 Initial commissioning

Outlines initial steps for bringing the axial piston unit into operation.

8.1.1 Filling the axial piston unit

Details the correct procedure for filling the unit with hydraulic fluid and air bleeding.

8.1.2 Testing the hydraulic fluid supply

Explains how to verify adequate hydraulic fluid supply before operation.

8.1.3 Performing a functional test

Describes tests to confirm the unit's functionality and performance.

8.2 Running-in phase

Guides the user through the initial running-in period for optimal performance.

8.3 Recommissioning after standstill

Provides steps for restarting the unit after a period of inactivity.

Maintenance and repair

10.1 Cleaning and care

Provides instructions for cleaning and maintaining the axial piston unit.

10.2 Inspection

Outlines a schedule for regular inspection of the hydraulic system and unit.

10.3 Maintenance

Details maintenance requirements, emphasizing hydraulic fluid quality and service life.

10.4 Repair

Specifies that repairs should only be performed by certified service centers using original parts.

10.5 Spare parts

Explains how to order spare parts and the importance of using genuine components.

Removal and replacement

11.1 Required tools

States that standard tools are sufficient for removal and replacement.

11.2 Preparing for removal

Details steps to safely decommission the system before removing the unit.

11.3 Removal

Provides a step-by-step procedure for safely removing the axial piston unit.

11.4 Preparing components for storage or further use

Refers to storage guidelines for components after removal.

Disposal

Observe the following when disposing of the axial piston unit:

Outlines steps for environmentally responsible disposal of the unit and its parts.

Extension and conversion

Do not convert the axial piston unit.

Warns against modifying the unit, especially setting screws, which voids warranty.

Troubleshooting

14.1 How to proceed for troubleshooting

Provides a systematic approach to diagnosing and resolving malfunctions.

14.2 Malfunction table

Lists common malfunctions, their possible causes, and recommended remedies.

Technical data

The permissible values of the technical data...

Indicates where to find permissible technical data and additional information online.

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