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Rexroth CytroPac
Bosch Rexroth CytroPac User Manual
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Operating instructions
RE 51055-B/06.17
Replaces:
–.–
English
Hydraulic po
w
er unit
Cytr
oP
ac
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 About this Documentation
7
Validity of this Documentation
7
Required and Amending Documentation
7
Representation of Information
8
Safety Instructions
8
Symbols
9
Abbreviations
9
2 Safety Instructions
10
General Information on this Chapter
10
Intended Use
10
Improper Use
11
Qualification of Personnel
11
General Safety Instructions
12
Product-Specific Safety Instructions
13
Personal Protective Equipment
16
Obligations of the Machine End-User
16
3 General Information on Damage to Property and Damage to Product
17
4 Scope of Delivery
19
5 Product Information
20
Performance Description
20
Product Description
21
Component Overview
22
Circuit Diagram, Hydraulic
23
Product Identification
24
6 Transport and Storage
25
Transporting the Hydraulic Power Unit
25
Preparing for Transport
26
Transport Using Forklifts and Similar Floor Conveyors
26
Transport Using Lifting Gear
27
Storage of the Hydraulic Power Unit
28
7 Assembly
29
Unpacking the Hydraulic Power Unit
29
Installing the Hydraulic Power Unit
29
Dimensions of the Hydraulic Power Unit
30
Fixation of the Hydraulic Power Unit
31
Hydraulic Supply Connection
33
Water Supply Connection
35
Electrical Interface Assignment
36
Mating Connector Assignment to Port 12X1
36
Feed-In/Voltage Supply
36
Mating Connector Assignment to Port 15X1
37
Enable Signal 24 VDC (M12 X 1, Customer Side)
37
Mating Connector Assignment: Filling Level/Temperature Sensor, Filter Contamination Sensors ("Basic" Configuration)
38
Mating Connector Assignment to Port 15X1
39
Enable Signal 24 VDC (M12 X 1, Customer Side)
39
Mini USB Service Interface 14X1 for Frequency Converter ("Advanced" and "Premium" Configuration)
40
Multi-Ethernet Interfaces
40
Electrical Interface Connection
41
Basic" Configuration
42
Advanced" Configuration
43
Premium" Configuration
44
All Configurations
44
8 Commissioning
45
First Commissioning
45
Before Commissioning
45
Filling the Hydraulic System
46
Activating the Power Supply
47
Bleeding the Entire Hydraulic System of the Machine
47
Commissioning
47
Flushing the Hydraulic System
48
Common Faults During Commissioning
49
Re-Commissioning after Longer Standstill
49
Parameter Settings
50
Digital Interface Settings
51
Multi-Ethernet Interface Settings, PROFINET Operating Mode
53
9 Operation
55
10 Maintenance and Repair
56
Cleaning and Care
56
Inspection
57
Warning Devices
57
Maintenance Schedule
58
Maintenance
58
Checking the Electric Components/Installation
58
Filling Level Monitoring
59
Oil Temperature Monitoring
59
Filter Element Contamination Monitoring (Return Flow Filter)
60
Visual Inspection of the Filling and Breathing Filter (See Fig. 1, Pos. 6)
61
Pressure Value Check
61
Hydraulic Fluid Care
61
Visual Inspection for Leakage, Cracking, Force Effects and Corrosion
61
Checking the Heat Exchanger
62
Spare and Wear Parts
63
11 Decommissioning
65
Preparing for Decommissioning
65
Decommissioning Process
65
12 Disassembly and Replacement
66
Preparing for Disassembly
66
Disassembly Process
66
13 Disposal
67
Environmental Protection
67
14 Extension and Modification
68
15 Troubleshooting
69
How to Proceed for Troubleshooting
69
Overview of the Impact of Defects
70
16 Technical Data
73
17 Appendix
75
List of Addresses
75
Declaration of Incorporation
76
Accessories
78
18 Alphabetical Index
80
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Bosch Rexroth CytroPac Specifications
General
Brand
Bosch
Model
Rexroth CytroPac
Category
Industrial Equipment
Language
English
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