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Bosch REXROTH mMS 4.0 User Manual

Bosch REXROTH mMS 4.0
68 pages
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R901429162/04.16
Operating manual
Replaces: R901429162/09.15
English
Training system mMS 4.0

Table of Contents

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Bosch REXROTH mMS 4.0 Specifications

General IconGeneral
BrandBosch
ModelREXROTH mMS 4.0
CategoryIndustrial Equipment
LanguageEnglish

Summary

1 About this documentation

1.1 Validity of the documentation

Details the validity and scope of the mMS 4.0 training system manual.

1.2 Signs and Symbols

Explains the signs and symbols used within the manual for clarity.

1.3 Required and Supplementary Documentation

Lists additional documentation required for the mMS 4.0 training system.

1.4 Layout of documentation

Describes the structure and organisation of the manual's content.

1.4.1 Safety Instructions

Provides safety information and warnings for hazard avoidance.

1.4.2 Symbols

Defines the meaning of symbols used in the documentation.

1.4.3 Abbreviations

Lists common abbreviations used throughout the manual.

2 Safety instructions

2.1 About this chapter

Introduces the chapter on safety instructions for the mMS 4.0 training system.

2.2 Intended use

Defines the specific applications and purpose of the mMS 4.0 training system.

2.3 Improper use

Outlines uses of the system that are not intended or authorized.

2.4 Staff qualification

Specifies the required qualifications for personnel operating the system.

2.5 General safety instructions

Covers general safety regulations for accident prevention and environmental protection.

2.6 Product- and technology-dependent safety instructions

Details safety measures specific to the mMS 4.0's electrical and technical aspects.

2.7 Personal protective equipment

Lists the necessary personal protective equipment for system users.

2.8 Duties of the operator

Defines the responsibilities and obligations of the system operator.

2.9 Safety installations

Describes the safety features and installations integrated into the system.

2.10 Operator operating positions

Details the recommended space and positions for operating the system.

3 General instructions concerning property damage and product damage

3 General instructions concerning property damage and product damage

Provides guidance on preventing damage to property and the product itself.

4 Scope of supply

4 Scope of supply

Details the components and items included in the mMS 4.0 training system package.

5 About this product

5.1 General information

Provides an overview of the mMS 4.0 training system and its components.

5.2 Product Description

Describes the three main stations and their functions within the system.

5.2.1 Rack, work piece detection station

Details the Rack station's components and operation for workpiece handling.

5.2.2 Processing with press station

Explains the Processing station, including its press and pinning unit functions.

5.2.3 High rack storage station

Describes the High rack storage station and its automated warehouse functions.

6 Technical data and dimensions

6.1 Technical data

Presents the technical specifications and operational parameters of the system.

6.2 Identification of the mMS 4.0 training system

Explains how to identify the system and its components using the name plate.

7 Operating and display elements

7.1 EMERGENCY STOP button

Details the function and placement of the EMERGENCY STOP button.

7.2 Operating elements on the training system

Describes the various control and display elements on the training system.

7.2.1 Machine control panel VAM

Explains the functions of the VAM machine control panel.

7.2.2 HMI small operating panel VCP

Describes the optional HMI small operating panel VCP for visualization and control.

8 Transport and storage

8.1 Delivery and unpacking

Provides instructions for the safe delivery and unpacking of the training system.

8.2 Transport

Details procedures for transporting the system within a building and between buildings.

8.3 Storage

Outlines the conditions and procedures for storing the training system.

9 Set-up, installation and commissioning

9.1 Setting up the mMS 4.0 training system

Covers preparations and steps for setting up the training system.

9.2 Check the pneumatic supply

Details the procedure for checking and connecting the pneumatic supply.

9.3 Check electric installation

Outlines the steps for verifying the electrical installation and connections.

9.4 Installing installation and stations

Provides instructions for installing the system's stations and connections.

9.5 Commissioning the training system

Describes the steps for commissioning and initial start-up of the system.

9.6 Check the EMERGENCY STOP circuit

Explains how to manually check the functionality of the EMERGENCY STOP circuit.

10 Description of the operating functions

10.1 Select the operating mode

Explains how to select different operating modes for the stations.

10.2 Manual mode operation

Details how to operate the system in manual mode for individual actuator control.

10.3 Operating Single Step mode

Describes how to run the system step-by-step for precise control.

10.4 Automatic mode operation

Explains how to operate the system in fully automatic mode.

10.5 Homing mode operation

Details the procedure for moving all actuators to their home positions.

10.6 „Check Stock" function

Describes the function to check available work pieces in the high-bay warehouse.

10.7 „Clear Stock" function

Explains how to clear the stock counter after manual emptying.

10.8 Description of the buttons

Provides a detailed description of the functions of various buttons.

11 Fault assistance

11.1 Faults

Lists common faults, their causes, and remedies for the training system.

11.2 Troubleshooting

Provides a basic procedure for troubleshooting and resolving system faults.

12 Maintenance and inspection

12.1 General information

Provides general guidelines and precautions for maintenance and inspection.

12.2 Maintenance and inspection schedule

Outlines the schedule for routine maintenance and inspection tasks.

13 Maintenance work

13.1 General information

Emphasizes the importance of maintenance and the consequences of neglect.

13.2 Maintenance schedule

Details the maintenance tasks required at different intervals.

13.2.1 Working materials, consumables, tools, measuring devices

Lists the necessary materials, tools, and equipment for maintenance.

14 Disposal

14 Disposal

Provides instructions for the proper disposal of the training system and its materials.

15 Declaration of conformity

15 Declaration of conformity

Contains the EC declaration of conformity for the mMS 4.0 training system.

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