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Bosch Rexroth IndraMotion MLC User Manual

Bosch Rexroth IndraMotion MLC
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IndraMotion
MLC
IndraControl VPB 40.4
Operating Instructions
R911383090
Edition 02

Table of Contents

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Bosch Rexroth IndraMotion MLC Specifications

General IconGeneral
Programming environmentIndraWorks Engineering
Programming standardsIEC 61131-3, PLCopen
CategoryIndustrial Automation
TypeMotion Logic Controller (MLC)
Programming LanguagesIEC 61131-3
Communication InterfacesEthernet/IP, PROFINET, PROFIBUS
Operating SystemReal-time operating system (RTOS)
Motion Control Featuresinterpolation, electronic cams, gearing
SafetyIntegrated safety functions
Application areaspackaging, robotics
Integration capabilitySeamless integration with Bosch Rexroth
Hardware platformModular design with various I/O and communication modules

Summary

1 About this documentation

1.1 Overview on target groups and product phases

Illustrates activities, product phases, and target groups for the documentation.

1.2 Purpose

Instructs technical staff on safe mechanical and electrical installation and commissioning.

1.3 Scope

1.4 Related documents

1.5 Customer feedback

2 Product identification and scope of delivery

2.1 Product identification

Describes the location of the type plate on the device.

2.2 Scope of delivery

Lists the items included in the delivery of the control cabinet PC.

3 Using safety instructions

3.1 Structure of the safety instructions

Explains the structure of safety instructions with signal words and symbols.

3.2 Explaining signal words and safety alert symbol

Defines signal words (Danger, Warning, Caution, Notice) and safety alert symbols.

3.3 Symbols used

Explains the meaning of pointers and tips symbols.

3.4 Explaining the signal alert symbol on the device

4 Intended use

5 Spare parts, accessories and wear parts

5.1 Y-repeater

Describes the Y-repeater for connecting operator displays.

5.2 External 24 V power supply unit

Details the external 24 V power supply for IndraControl V-devices.

5.3 Uninterruptible power supply (UPS)

Lists the uninterruptible power supply unit.

5.4 Connecting cables for the CDI interface

Provides ordering codes for CDI interface cables of various lengths.

5.5 USB connecting cable

Lists ordering codes for USB connecting cables of different lengths.

5.6 USB connecting cable with increased noise immunity

Details USB cables for noisy environments with increased noise immunity.

5.7 Wear parts

States that wear parts are not subject to any warranty.

5.7.1 CMOS battery

5.7.2 Mechanical hard disk

5.7.3 Solid State Drive

5.7.4 Fans

6 Ambient conditions

Mechanical strength

Specifies vibration and acceleration limits for mechanical strength.

Contamination level acc. to EN 60664-1

Lists contamination level requirements.

Overvoltage category acc. to EN 60664-1

States the overvoltage category.

7 Technical data

PC box

Details specifications for PC box types P and R, including processor, RAM, interfaces, and slots.

Slots

Lists the number of PCIe slots available.

PCI card length

Specifies the maximum length for PCI cards.

PCle card length

Specifies the maximum length for PCIe cards.

Degree of protection

States the degree of protection (IP code).

Voltage supply

Details the required voltage supply.

8 Standards

IEC 60204-1

Safety of machinery - Electrical equipment of machines.

IEC 61010-2-201

Insulation coordination for equipment within low-voltage.

IEC 61131-2

Programmable controllers.

ISO 13850

Safety of machinery - Emergency stop.

IEC 60529

Degrees of protection provided by enclosures (IP code).

IEC 60068-2-6

Environmental testing - Vibration.

IEC 60068-2-27

Environmental testing - Shock.

IEC 60721-3-1

Classification of environmental conditions.

IEC 60721-3-2

Classification of environmental conditions.

IEC 60721-3-3

Classification of environmental conditions.

8.1 CE marking

Information regarding CE conformity and directives.

IEC 61000-6-2

Electromagnetic compatibility - Immunity for industrial environments.

IEC 61000-6-4

Electromagnetic compatibility - Emission standard for industrial environments.

8.2 UL/CSA certified

Information on UL/CSA certification standards.

9 Interfaces

9.1 Overview

Lists and describes connections available at the control cabinet PC.

9.2 PC voltage supply X10

Explains the 24 V DC voltage supply connection via the X10 interface.

9.3 Reset button

Explains the function of the reset button for restarting the mainboard.

9.4 USB interfaces XUSB1 to XUSB6

Details the six USB interfaces and an additional internal USB 3.0 interface.

9.5 Ethernet interfaces XETH1 and XETH2

Describes connecting to Ethernet networks via XETH1 and XETH2.

9.6 Display port XDP

Explains connecting monitors via the display port (XDP).

9.7 CDI interfaces XVID and XSER

Details CDI interfaces for connecting operator displays.

9.8 Internal interfaces

Lists and describes internal interfaces: USB 3.0, mSATA, mPCle.

9.9 Extension cards

Explains the availability and length limits for extension cards.

9.9.1 Available slots per PC box type

9.9.2 Power drain of the extension cards

10 Mounting, demounting and electric installation

10.1 Installation notes

Provides guidelines for cable routing and interference avoidance.

10.1.3 Internal connections for USB, mSATA modules and mPCle modules

Shows the positions of internal interfaces (USB 3.0, mSATA, mPCle).

10.1.4 Connecting USB device, mSATA module and mPCle module at the internal connection

Recommends installing modules before mounting the PC into the cabinet.

10.1.5 Installing extension cards

Provides instructions and warnings for installing extension cards.

10.1.6 BIOS settings

States that no further BIOS settings are required.

10.2 Housing dimensions

Mentions mounting using holes and refers to figures for dimensions.

10.3 Electric connection

Details electrical connection procedures for power supply and UPS.

10.1.1 Cables routing

10.1.2 Housing distances for maintenance tasks

10.3.1 Connecting 24 V supply to the control cabinet PC

10.3.2 Connecting a UPS

10.3.3 Recommendation for the mounting of CDI cables with long lengths in an interference-prone environment

11 Commissioning

11.1 Commissioning steps

Outlines the steps for commissioning the device.

11.2 Software tools

Discusses available software tools for system configuration and operation.

11.2.1 Standard software tools

11.2.2 System-specific software tools

12 Device description

12.1 Components

Lists and describes hardware and software components of the system.

12.2 Connections, operating elements and LEDs

Identifies and describes front panel connections, controls, and status LEDs.

12.3 Operating and error displays

Explains status and error LEDs on the connector panel and their actions.

12.4 Backing up remanent data

Explains the need for a UPS to back up remanent data.

12.5 Hypervisor

Explains the hypervisor for parallel operation of Windows and VxWorks.

12.6 Network File System (NFS)

Explains NFS for mapping control file system to internal memory.

12.7 Initial firmware

Describes the system-neutral initial firmware provided on delivery.

12.8 IndraControl First Touch

Introduces the commissioning tool "IndraControl First Touch".

12.9 IndraControl SysTray

Introduces the IndraControl SysTray application for system status.

12.10 IndraWorks Engineering

Introduces the "IndraWorks Engineering" software for commissioning.

12.11 Remote connection

Explains setting up remote desktop for remote operation and diagnosis.

12.1.1 Hardware

Rexroth plug-in cards (extension cards):

Lists specific Rexroth plug-in cards.

12.1.2 Software

12.7.1 Starting and opening the initial firmware

12.7.2 Licenses

12.8.1 Hardware data

12.8.2 Network settings

12.8.3 Firmware management

12.8.4 File manager

12.9.1 Context menu

12.9.2 Status display

12.9.3 Dialogs

12.10.1 Creating the control

12.10.2 Firmware download

13 Error causes and troubleshooting

Troubleshooting

Lists troubleshooting steps for common errors.

14 Maintenance

14.1 Hard disk(s)

Describes how hard disks are mounted and replaced.

14.2 Fan

Describes the location and replacement of the fan.

14.3 CMOS battery

Explains CMOS battery service life and replacement.

14.2.1 Exchanging the fan

14.3.1 Exchanging the battery

15 Ordering information

16 Disposal

16.1 Return

Details procedures and address for returning products.

16.2 Packaging

Describes packaging material and recyclability.

16.3 Batteries and accumulators

Explains battery labeling and disposal obligations.

17 Service and support

Service Germany

Provides contact information for Service Germany.

Service worldwide

Advises contacting local service offices worldwide.

Preparing information

Lists information to have ready for support.

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