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BRADEN BG4A - User Manual

BRADEN BG4A
26 pages
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B R A D E N
BG4A & BG4B
HYDRAULIC HOIST
INSTALLATION, MAINTENANCE AND
SERVICE MANUAL
PACR
WINCH DIVISION
P . O. BOX 547 BROKEN ARRO W, OK U . S.A. 74013
PHONE (918) 251-8511 FAX (918) 259-1575
www.paccarwinch.com
LIT2193 R4
3/2008
Printed in U.S.A.

Questions and Answers

Summary

Foreword

Parts and Service

Information on obtaining repair parts and service support for BRADEN hoists.

Explanation of Model Number

Decoding the meaning of characters in the hoist model number system.

General Safety Recommendations

Safety Warnings and Callouts

Explanation of warning symbols (WARNING, CAUTION) and essential safety guidelines.

Theory of Operation

Hoist Description

Overview of the hoist's three main assemblies: motor, brake, and drum.

Planetary Gear Train

Explanation of how the hydraulic motor drives the planetary gear set and cable drum.

Dual Brake System

Description of the components and operation of the hoist's dual brake system.

Dynamic Brake

Details the function of the dynamic brake components, including the valve block.

Hydraulic Circuits

Illustration of the hydraulic circuits for hoist operation.

Static Brake

Operation

Explanation of how the static brake is released and functions during operation.

Hoist and Wire Rope Installation

Guidelines for mounting the hoist and initial wire rope setup.

Wire Rope Installation Procedure

One Piece Cable Wedge

Detailed steps for installing wire rope using a one-piece cable wedge.

Reversing Direction of Drum Rotation

Preventive Maintenance

Oil Level Checks

How and when to inspect the hoist's gear oil level.

Oil Changes

Schedule and procedure for replacing the gear oil.

Vent Plug Maintenance

Care and importance of the motor adapter vent plug.

Hydraulic System Maintenance

Servicing the hydraulic components, including filter replacement.

Wire Rope Inspection

Guidance on checking the condition of the wire rope.

Mounting Bolt Tightening

Torque specifications and schedule for securing the hoist.

Warm-up Procedure

Recommended steps to prepare the hoist before operation.

Gear Oil Recommendations

Specific oil types and viscosities for different ambient temperatures.

BG4 Components

Troubleshooting

Trouble A: Load Lowering Issues

Solutions for hoist not lowering or lowering poorly.

Trouble B: Oil Leaks

Diagnosing and fixing oil leaks from the vent plug.

Trouble C: Brake Hold Issues

Resolving the brake's failure to hold a load.

Trouble D: Load Capacity Issues

Addressing the hoist's inability to lift rated loads.

Trouble E: Overheating

Identifying and fixing causes of excessive heat.

Trouble F: Surging or Chattering

Solutions for erratic hoist lifting behavior.

Trouble G: Spooling Issues

Correcting problems with wire rope winding on the drum.

Hoist Service

Foreword to Hoist Service

Preliminary information and precautions before starting service work.

Hoist Disassembly

Step-by-step guide for disassembling the hoist.

Drum Assembly Service

Planet Carrier Service

Brake Cylinder Endplate Service

Disassembly and Inspection

Steps to take apart and examine the brake cylinder endplate components.

Hoist Assembly

Recommend Fastener Torque

Metric Conversion Table

BRADEN BG4A Specifications

General IconGeneral
BrandBRADEN
ModelBG4A
CategoryChain Hoists
LanguageEnglish

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