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Branson EMERSON 2000 X energy - User Manual

Branson EMERSON 2000 X energy
322 pages
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2000 X
energy
Power Supply
Original Instructions
1019570 - REV. 02
O p e r a t i n g M a n u a l
Branson Ultrasonics Corp.
120 Park Ridge Road
Brookfield, CT 06804
(203) 796-0400
http://www.bransonultrasonics.com

Table of Contents

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Summary

Chapter 1: Safety and Support

1.1 Safety Requirements and Warnings

Explains safety symbols, warnings, and cautions used in the manual and on the product.

1.2 General Precautions

Lists essential safety precautions to take before servicing or operating the power supply.

1.3 Warranty Statement, Disclaimer

Provides excerpts from the Terms and Conditions of Sale regarding product warranty.

1.4 How to Contact Branson

Lists contact information and guidance for obtaining assistance from Branson.

1.5 Returning Equipment for Repair

Details the procedure for returning equipment for repair, including obtaining an RGA number.

1.6 Obtaining Replacement Parts

Provides contact information for the Branson Parts Store and information on ordering parts.

Chapter 2: The 2000 X energy Power Supply

2.1 Models Covered

Identifies the specific models of the 2000X Power Supply covered by this manual.

2.2 Overview of these Models

Provides a general overview of the 2000X Power Supply and its key features.

2.3 Compatibility with Branson Products

Lists Branson products, specifically converters, that are compatible with the 2000X Power Supply.

2.4 Features

Details the various control features and capabilities of the 2000-series ultrasonic welding system.

2.5 Front Panel Controls

Explains the functions of the keys and indicators on the 2000X Power Supply front panel.

2.6 Welding Systems

Describes the principle of operation and applications of the ultrasonic welding systems.

2.7 Glossary

Defines terminology commonly encountered when using or operating the 2000-series ultrasonic welding system.

Chapter 3: Delivery and Handling

3.1 Shipping and Handling

Covers environmental specifications and guidelines for shipping and handling the Power Supply.

3.2 Receiving

Outlines the procedure for inspecting the Power Supply upon delivery to check for damage.

3.3 Unpacking

Provides step-by-step instructions for unpacking the Power Supply and its components.

3.4 Returning Equipment

Directs users to relevant sections for procedures on returning equipment for repair or approval.

Chapter 4: Installation and Setup

4.1 About Installation

Introduces the chapter's intent to guide installers through basic setup for a ready-to-weld system.

4.2 Handling and Unpacking

Details procedures for handling shipping containers and unpacking the Power Supply, Stand, or Actuator.

4.3 Take Inventory of Small Parts

Lists small parts included with Power Supply and Actuator assemblies and provides a list of cables.

4.4 Installation Requirements

Covers location, dimensions, environmental, electrical, and air requirements for successful installation.

4.5 Installation Steps

Provides detailed steps for mounting the stand (on base or hub) and the actuator.

4.6 Start Switch Connection (Automation)

Explains how to connect start switches and emergency stop connections for automated applications.

4.7 Guards and Safety Equipment

Details the emergency stop control and describes safety requirements for the system.

4.8 Rack Mount Installation

Provides instructions and details for installing the system using a rack mount handle kit.

4.9 Assemble the Acoustic Stack

Guides users through the procedure for assembling the acoustic stack for 20, 30, and 40 kHz systems.

4.10 Installing the Ultrasonic Stack in the Actuator

Details the steps for installing the ultrasonic stack into the actuator for various converter types.

4.11 Testing the Installation

Provides a procedure to test the system after installation to ensure it is operational.

4.12 Still Need Help? or Parts? Have Questions?

Directs users to contact Branson representatives or customer service for further assistance.

Chapter 6: Operation

6.1 Front Panel Controls

Explains how to use the keypad and display to navigate menus and perform functions.

6.2 System Menus

Describes the Run Screen and its information display, including weld states and menu navigation.

6.3 Setting Primary Parameters

Guides users on selecting and setting primary weld modes like Time, Energy, Peak Power, and Ground Detect.

6.4 Setting Other Weld Parameters

Details how to set other important weld parameters such as Hold Time, Amplitude, and Limits.

6.5 Saving and Recalling Presets

Explains how to save, recall, and manage weld settings as presets for different applications.

6.6 Printing

Covers how to print welder setup, weld results, and graphs from the Power Supply.

6.7 Using the Diagnostics Menu

Explains how to use the Diagnostics Menu for cold start, frequency setup, and system diagnosis.

6.8 Viewing System Information

Guides users on how to view system information such as PS Life, Overloads, and software versions.

6.9 Using the System Configuration Menu

Describes how to use the System Configuration Menu for language, units, password, and other settings.

6.10 Using the Horn Down Feature

Explains how to use the Horn Down feature to verify fixture setup and determine horn travel distance.

6.11 Using the Test Feature

Details how to use the Test feature to view power, frequency, and amplitude status during a test cycle.

Chapter 7: Maintenance

7.1 2000 Series Preventive Maintenance

Provides preventive measures for long-term operation, including cleaning and stack reconditioning.

7.2 Parts Lists

Lists replacement parts, system cables, and suggested spares for the 2000X Power Supply.

7.3 Circuits

Provides block and interconnect diagrams for the Power Supply and Actuator circuits.

7.4 Troubleshooting

Guides users on identifying and resolving alarm conditions encountered with the Power Supply.

7.5 System Alarm Tables

Details various alarm messages, their causes, and corrective actions for the 2000X Power Supply.

7.6 Service Events

Covers required tools, voltage test points, and cold start procedures for system servicing.

7.7 Parts Replacement

Provides instructions for removing and replacing key components and modules of the Power Supply.

Appendix A: Compatible Printers

A.1 General

Lists printers compatible with the 2000 series Power Supply and provides setup notes.

Appendix B: Automation

B.1 FAQ: 2000 SERIES AUTOMATION

Addresses common questions regarding automation interface features and electrical characteristics.

Appendix D: Manual Revisions

D.1 Manual Revisions

Provides a table correlating manual revision numbers with Power Supply manufacturing dates.

Summary

Chapter 1: Safety and Support

1.1 Safety Requirements and Warnings

Explains safety symbols, warnings, and cautions used in the manual and on the product.

1.2 General Precautions

Lists essential safety precautions to take before servicing or operating the power supply.

1.3 Warranty Statement, Disclaimer

Provides excerpts from the Terms and Conditions of Sale regarding product warranty.

1.4 How to Contact Branson

Lists contact information and guidance for obtaining assistance from Branson.

1.5 Returning Equipment for Repair

Details the procedure for returning equipment for repair, including obtaining an RGA number.

1.6 Obtaining Replacement Parts

Provides contact information for the Branson Parts Store and information on ordering parts.

Chapter 2: The 2000 X energy Power Supply

2.1 Models Covered

Identifies the specific models of the 2000X Power Supply covered by this manual.

2.2 Overview of these Models

Provides a general overview of the 2000X Power Supply and its key features.

2.3 Compatibility with Branson Products

Lists Branson products, specifically converters, that are compatible with the 2000X Power Supply.

2.4 Features

Details the various control features and capabilities of the 2000-series ultrasonic welding system.

2.5 Front Panel Controls

Explains the functions of the keys and indicators on the 2000X Power Supply front panel.

2.6 Welding Systems

Describes the principle of operation and applications of the ultrasonic welding systems.

2.7 Glossary

Defines terminology commonly encountered when using or operating the 2000-series ultrasonic welding system.

Chapter 3: Delivery and Handling

3.1 Shipping and Handling

Covers environmental specifications and guidelines for shipping and handling the Power Supply.

3.2 Receiving

Outlines the procedure for inspecting the Power Supply upon delivery to check for damage.

3.3 Unpacking

Provides step-by-step instructions for unpacking the Power Supply and its components.

3.4 Returning Equipment

Directs users to relevant sections for procedures on returning equipment for repair or approval.

Chapter 4: Installation and Setup

4.1 About Installation

Introduces the chapter's intent to guide installers through basic setup for a ready-to-weld system.

4.2 Handling and Unpacking

Details procedures for handling shipping containers and unpacking the Power Supply, Stand, or Actuator.

4.3 Take Inventory of Small Parts

Lists small parts included with Power Supply and Actuator assemblies and provides a list of cables.

4.4 Installation Requirements

Covers location, dimensions, environmental, electrical, and air requirements for successful installation.

4.5 Installation Steps

Provides detailed steps for mounting the stand (on base or hub) and the actuator.

4.6 Start Switch Connection (Automation)

Explains how to connect start switches and emergency stop connections for automated applications.

4.7 Guards and Safety Equipment

Details the emergency stop control and describes safety requirements for the system.

4.8 Rack Mount Installation

Provides instructions and details for installing the system using a rack mount handle kit.

4.9 Assemble the Acoustic Stack

Guides users through the procedure for assembling the acoustic stack for 20, 30, and 40 kHz systems.

4.10 Installing the Ultrasonic Stack in the Actuator

Details the steps for installing the ultrasonic stack into the actuator for various converter types.

4.11 Testing the Installation

Provides a procedure to test the system after installation to ensure it is operational.

4.12 Still Need Help? or Parts? Have Questions?

Directs users to contact Branson representatives or customer service for further assistance.

Chapter 6: Operation

6.1 Front Panel Controls

Explains how to use the keypad and display to navigate menus and perform functions.

6.2 System Menus

Describes the Run Screen and its information display, including weld states and menu navigation.

6.3 Setting Primary Parameters

Guides users on selecting and setting primary weld modes like Time, Energy, Peak Power, and Ground Detect.

6.4 Setting Other Weld Parameters

Details how to set other important weld parameters such as Hold Time, Amplitude, and Limits.

6.5 Saving and Recalling Presets

Explains how to save, recall, and manage weld settings as presets for different applications.

6.6 Printing

Covers how to print welder setup, weld results, and graphs from the Power Supply.

6.7 Using the Diagnostics Menu

Explains how to use the Diagnostics Menu for cold start, frequency setup, and system diagnosis.

6.8 Viewing System Information

Guides users on how to view system information such as PS Life, Overloads, and software versions.

6.9 Using the System Configuration Menu

Describes how to use the System Configuration Menu for language, units, password, and other settings.

6.10 Using the Horn Down Feature

Explains how to use the Horn Down feature to verify fixture setup and determine horn travel distance.

6.11 Using the Test Feature

Details how to use the Test feature to view power, frequency, and amplitude status during a test cycle.

Chapter 7: Maintenance

7.1 2000 Series Preventive Maintenance

Provides preventive measures for long-term operation, including cleaning and stack reconditioning.

7.2 Parts Lists

Lists replacement parts, system cables, and suggested spares for the 2000X Power Supply.

7.3 Circuits

Provides block and interconnect diagrams for the Power Supply and Actuator circuits.

7.4 Troubleshooting

Guides users on identifying and resolving alarm conditions encountered with the Power Supply.

7.5 System Alarm Tables

Details various alarm messages, their causes, and corrective actions for the 2000X Power Supply.

7.6 Service Events

Covers required tools, voltage test points, and cold start procedures for system servicing.

7.7 Parts Replacement

Provides instructions for removing and replacing key components and modules of the Power Supply.

Appendix A: Compatible Printers

A.1 General

Lists printers compatible with the 2000 series Power Supply and provides setup notes.

Appendix B: Automation

B.1 FAQ: 2000 SERIES AUTOMATION

Addresses common questions regarding automation interface features and electrical characteristics.

Appendix D: Manual Revisions

D.1 Manual Revisions

Provides a table correlating manual revision numbers with Power Supply manufacturing dates.

Branson EMERSON 2000 X energy Specifications

General IconGeneral
BrandBranson
ModelEMERSON 2000 X energy
CategoryPower Supply
LanguageEnglish

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