Why do I get a slight electrical shock from my Branson Power Supply?
If you're getting slight electrical shocks when touching components of the Branson Power Supply weld system, ensure the ground cable is properly connected and inspect the line cables. If the cables have failed, repair or replace them.
What to do if main circuit breaker trips during weld cycle with Branson DCX A Power Supply?
If the main circuit breaker trips during the weld cycle of your Branson Power Supply, check the current rating of the main circuit breaker and replace it if it has failed.
Why does the main circuit breaker fail during power up of my Branson Power Supply?
If the main circuit breaker fails during power up of your Branson Power Supply, check the main circuit breaker's current rating. If it's incompatible, replace it.
What to do if alarm indicator illuminates during test of Branson DCX A?
If the alarm indicator illuminates when you press the Test key or during the weld cycle of your Branson Power Supply, check the converter-booster-horn stack interface for fretting corrosion. Also, check for loose or failed horn converter or booster, tighten or replace as needed. Replace the RF cable if it has failed.
How to fix main circuit breaker trips when plugging in Branson DCX A?
If the main circuit breaker trips when plugging in your Branson Power Supply, inspect the line connection cables and replace them if they have failed.
Why is there no ultrasonic power passed to horn of Branson DCX A Power Supply?
If no ultrasonic power is passed to the horn of your Branson Power Supply, it may be overheating. Check the fan and vents. If the unit is defective, send it for repair.
What causes excessively warm horn in Branson Power Supply?
If you're experiencing an excessively warm horn, booster, and converter along with occasional overloads in your Branson Power Supply, check the converter-booster-horn stack mating surfaces for fretting corrosion and ensure proper cooling is provided. If the unit is defective, send it for repair.
Why no ultrasonic power generated by Branson DCX A?
If no ultrasonic power is generated when the Test key is pressed on your Branson Power Supply and there's no Alarm indicator, the stack may be failed or missing, or the RF cable might be unplugged or failed (replace if failed).
Why I am unable to remote control my Branson Power Supply?
If you are unable to remotely control your Branson Power Supply, the User I/O cable may need repair or replacement, or the customer’s switching device may need testing, inspection, repair, or replacement.
General| Brand | Branson |
|---|---|
| Model | DCX A Series |
| Category | Power Supply |
| Language | English |
Explains safety symbols, warnings, and requirements for safe operation and handling.
Covers essential safety precautions for servicing and operating the equipment.
Details the product warranty policy, coverage, and limitations.
Provides essential contact information for technical support, parts, and repair services.
Outlines the procedure for returning equipment for repair, including obtaining an RGA number.
Guides users on how to order necessary replacement parts and lists contact details.
Lists all DCX A Power Supply models detailed in this manual.
Details compatibility of the power supply with various Branson converters.
Describes the key features and advanced capabilities of the DCX A Power Supply system.
Explains the function and purpose of the DCX A Power Supply's front panel controls and indicators.
Explains the principle of ultrasonic welding and lists system applications.
Defines key terminology used throughout the ultrasonic welding manual.
Covers environmental specifications and precautions for safe shipping and handling of the power supply.
Provides a step-by-step procedure for inspecting the power supply upon delivery.
Details the necessary steps for safely unpacking the power supply unit.
Lists included small parts, power supply assemblies, and system cables.
Refers to contacting customer service for approval before returning equipment.
Lists critical environmental and electrical specifications for the DCX A Power Supply.
Describes the physical dimensions and weight of the DCX A Power Supply in different configurations.
Presents the official declaration of the product's compliance with relevant directives and standards.
Introduces installation guidance and includes important safety warnings for handling heavy objects.
Details location, environmental, electrical, and pneumatic requirements for successful installation.
Provides comprehensive step-by-step instructions for installing the power supply and its connections.
Explains selectable power supply configurations and key setup features.
Guides users on the correct procedure for assembling the converter, booster, and horn.
Details necessary procedures for cooling the converter to ensure optimal performance and reliability.
Directs users to the ultrasonics test procedure to verify the installation.
Offers further assistance and directs users to contact local Branson representatives.
Illustrates various converters and boosters compatible with the DCX A Power Supply.
Guides on selecting Weld Modes (Continuous, Time, Energy, Peak Power, Ground Detect).
Explains how to set the ultrasonic amplitude using front panel controls or external interfaces.
Describes procedures for resetting power supply alarms based on specific settings.
Provides steps for configuring power supply registers and understanding their functions.
Explains how to interpret the LCD bar-graph for power and frequency readings during operation.
Details the procedure for testing the ultrasonic power output of the stack without a load.
Guides users on utilizing the power supply's I/O connections for automation and external control.
Covers general warnings and notices related to safe and proper servicing of the power supply.
Outlines essential preventive maintenance tasks, including cleaning and reconditioning components.
Lists recommended system cables and suggested spare parts for the power supply.
Provides the interconnect diagram for troubleshooting and understanding the system's electrical layout.
Offers systematic steps for troubleshooting common electrical, power, and weld cycle problems.
Explains how to perform a cold start to restore factory default settings and resolve system issues.
Lists and describes overload alarms that can occur during a weld cycle, potentially aborting it.
Lists and describes cutoff alarms that limit parameters, stopping ultrasonics but allowing cycle continuation.
Lists and describes alarms that are specific to the setup phase of the system.
Lists and describes alarms that modify cycle parameters due to changing conditions, aborting the cycle.
Lists and describes warning alarms for unexpected conditions that do not abort the cycle.
Lists and describes limit alarms reported at the end of a weld cycle without aborting it.
Lists and describes alarms indicating user equipment malfunction before cycle starts.
Lists and describes time-out errors or missing inputs that abort a cycle.
Lists and describes alarms related to communication issues between system processors.
Lists and describes alarms indicating internal equipment failures, preventing cycle starts.
Lists and describes overloads that occur outside of a weld cycle, not affecting cycle count.
Presents various timing diagrams illustrating signal sequences and operational flows for different modes.
Illustrates signal diagrams for key operational modes like Continuous and Time.
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