EasyManua.ls Logo

Branson 900M Series - User Manual

Branson 900M Series
170 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
900M Series
Power Supplies
Controls

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Branson 900M Series and is the answer not in the manual?

Summary

2. Controls

2.1 Introduction

Introduces the section on front and back panel controls and sub-panels.

2.2 900 M Front Panel

Describes the three sub-panels on the front panel: Power, Control, and Status.

2.3 900 M Back Panel

Details the connectors and controls located on the rear panel of the 900M.

3. Installation

3.1 Introduction

Guides on installing and setting up the 900M with a welding system.

3.2 Unpacking and Handling

Instructions for unpacking, inspecting, and handling the 900M upon arrival.

3.3 Location

Specifies recommended installation locations and clearance requirements for the 900M.

3.4 Power Requirements

Details AC power connection, voltage, and grounding requirements for the 900M.

3.5 Electrical Connections

Shows electrical connection diagrams for various actuators and system configurations.

3.6 Branson Maintained Start Operating System

Explains the Maintained Start MBOS for safety compliance and operational benefits.

3.7 Automation Systems

Discusses using Maintained Start MBOS, 24V status alarms, and EMERGENCY STOP for automation.

3.8 Assembling Converter, Booster and Horn

Provides step-by-step instructions for assembling the converter, booster, and horn stack.

3.9 Converter Cooling

Advises on methods to cool the converter for prolonged life and system reliability.

3.10 DIP Switch S1

Explains the location and function of DIP switch S1 for system configuration.

Limited Warranty

Warranty Terms

Details warranty coverage, limitations, and exclusions for products.

Disclaimer of Warranty

States the warranty is expressed, not implied, and disclaims merchantability.

Exclusive Remedy

Outlines the seller's liability for repair, replacement, or refund.

Limitation of Liability

Liability Limitations

Defines the seller's total aggregate liability and excludes consequential damages.

Limitation on Claims and Actions

Specifies time limits for submitting warranty claims and bringing legal actions.

About This Manual

Manual Overview

Provides an overview of the manual's structure and content, including safety.

New Features

Key Feature Updates

Details new features like Auto-Seek O/L detect, Beep on trigger, and Display Lock.

Operational Modes and Settings

Explains HORN DOWN mode, LED Test, and changes to menu/settings.

1. Introduction

1.1 Introduction

Introduces the operator's manual and its purpose for installation, setup, and operation.

1.2 900 M Overview

Describes the 900M as a microprocessor-based power supply and lists model specifications.

1.3 900 M features

Lists key features of the 900M series, including programmer module and diagnostics.

1.4 Inputs

Briefly describes switches, sensors, and signals used to start and monitor the system.

1.5 Weld Systems

Explains applications and components of ultrasonic weld systems and Branson actuators.

1.6 Further References

Lists related manuals for actuators, maintenance, and interfaces for further information.

4. Operation

4.1 Introduction

Guides first-time users through front panel, weld modes, and settings before welding.

4.2 Weld Modes

Lists and describes the seven weld modes and how to select them.

4.3 Weld Mode Settings

Explains how to select and set individual parameters within each weld mode.

4.4 Weld System Settings;Menus

Details how to access and navigate setup menus for different actuators.

4.5 Making a Weld Cycle

Provides step-by-step procedures for starting the 900M and performing weld cycles.

4.6 Other Functions

Covers storing/recalling settings, controlling display, counters, alarms, and tuning.

Appendix A Accessories

A.1 Output Control

Describes the output control for adjusting ultrasonic vibration amplitude.

A.2 External Power Signal Cable Kit

Details a kit for reading an analog signal proportional to power drawn from the supply.

A.3 Standard Accessories

Lists standard accessories like boosters, cables, converters, and miscellaneous items.

A.4 Handgun Accessories

Lists handgun accessories specifically for 905/910M models.

Appendix B Specifications

B.1 Electrical Specifications

Provides detailed electrical specifications including power requirements, current, and output.

B.2 Environment

Lists operating and storage temperature ranges for the 900M.

B.3 Physical Specifications

Details physical dimensions and weights of power supplies, converters, and boosters.

B.4 Interconnect Diagrams

Provides schematic diagrams showing internal and external connections of system components.

Appendix C Welding System Description

C.1 Ultrasonic Plastics Welding

Explains the basic principle of ultrasonic welding for thermoplastic parts.

C.2 The Plastics Welding System

Describes the main components of an ultrasonic welding system: power supply, actuator, stack.

C.2.1 Power Supply

Details the function and placement of the power supply in the welding system.

C.2.2 Converter

Explains the converter's role in transforming electrical energy into mechanical vibrations.

C.2.3 Booster

Describes the booster's function in modifying vibration amplitude and its resonant properties.

C.2.4 Horn

Explains horn selection, design, materials, and how it transfers vibrations to the workpiece.

C.2.5 Dynamic Trigger Mechanism

Details the dynamic trigger mechanism for applying pressure before ultrasonic energy.

Appendix D Key Terms

Actuator

Defines the unit housing the converter/booster/horn stack and applying force.

Alarm

Defines audible and visual indications of errors or information messages.

Booster

Defines a resonant metal section mounted between converter and horn to alter amplitude.

Converter

Defines an electromechanical transducer converting electrical to mechanical energy.

Horn

Defines a half-wavelength section transferring vibratory energy to the workpiece.

Hold Time

Length of time clamping force is maintained after vibration stops for resolidification.

Plunge

Welding mode where actuator descends to weld for a measured time or energy burst.

Time Mode

Controls welding by a predetermined length of time.

Appendix E Manufacturers

E.1 Manufacturers of Hearing Protectors

Lists manufacturers of hearing protection equipment.

E.2 Manufacturers of Sound Absorbing Material

Lists manufacturers of sound absorbing materials.

E.3 Manufacturers and Distributors of Static Protection Equipment

Lists manufacturers and distributors of static protection equipment.

Appendix G Messages

G.1 Introduction

Introduces the appendix listing status display messages and output pin locations.

G.2 STATUS Display Messages

Alphabetical list of status display messages and their explanations and required actions.

G.3 Alarm Output Signal Locations

Identifies alarm output signal locations for error messages shown on the Status display.

G.4 Printed Alarms

Lists alarms that trigger a "print on alarm" condition.

Summary

2. Controls

2.1 Introduction

Introduces the section on front and back panel controls and sub-panels.

2.2 900 M Front Panel

Describes the three sub-panels on the front panel: Power, Control, and Status.

2.3 900 M Back Panel

Details the connectors and controls located on the rear panel of the 900M.

3. Installation

3.1 Introduction

Guides on installing and setting up the 900M with a welding system.

3.2 Unpacking and Handling

Instructions for unpacking, inspecting, and handling the 900M upon arrival.

3.3 Location

Specifies recommended installation locations and clearance requirements for the 900M.

3.4 Power Requirements

Details AC power connection, voltage, and grounding requirements for the 900M.

3.5 Electrical Connections

Shows electrical connection diagrams for various actuators and system configurations.

3.6 Branson Maintained Start Operating System

Explains the Maintained Start MBOS for safety compliance and operational benefits.

3.7 Automation Systems

Discusses using Maintained Start MBOS, 24V status alarms, and EMERGENCY STOP for automation.

3.8 Assembling Converter, Booster and Horn

Provides step-by-step instructions for assembling the converter, booster, and horn stack.

3.9 Converter Cooling

Advises on methods to cool the converter for prolonged life and system reliability.

3.10 DIP Switch S1

Explains the location and function of DIP switch S1 for system configuration.

Limited Warranty

Warranty Terms

Details warranty coverage, limitations, and exclusions for products.

Disclaimer of Warranty

States the warranty is expressed, not implied, and disclaims merchantability.

Exclusive Remedy

Outlines the seller's liability for repair, replacement, or refund.

Limitation of Liability

Liability Limitations

Defines the seller's total aggregate liability and excludes consequential damages.

Limitation on Claims and Actions

Specifies time limits for submitting warranty claims and bringing legal actions.

About This Manual

Manual Overview

Provides an overview of the manual's structure and content, including safety.

New Features

Key Feature Updates

Details new features like Auto-Seek O/L detect, Beep on trigger, and Display Lock.

Operational Modes and Settings

Explains HORN DOWN mode, LED Test, and changes to menu/settings.

1. Introduction

1.1 Introduction

Introduces the operator's manual and its purpose for installation, setup, and operation.

1.2 900 M Overview

Describes the 900M as a microprocessor-based power supply and lists model specifications.

1.3 900 M features

Lists key features of the 900M series, including programmer module and diagnostics.

1.4 Inputs

Briefly describes switches, sensors, and signals used to start and monitor the system.

1.5 Weld Systems

Explains applications and components of ultrasonic weld systems and Branson actuators.

1.6 Further References

Lists related manuals for actuators, maintenance, and interfaces for further information.

4. Operation

4.1 Introduction

Guides first-time users through front panel, weld modes, and settings before welding.

4.2 Weld Modes

Lists and describes the seven weld modes and how to select them.

4.3 Weld Mode Settings

Explains how to select and set individual parameters within each weld mode.

4.4 Weld System Settings;Menus

Details how to access and navigate setup menus for different actuators.

4.5 Making a Weld Cycle

Provides step-by-step procedures for starting the 900M and performing weld cycles.

4.6 Other Functions

Covers storing/recalling settings, controlling display, counters, alarms, and tuning.

Appendix A Accessories

A.1 Output Control

Describes the output control for adjusting ultrasonic vibration amplitude.

A.2 External Power Signal Cable Kit

Details a kit for reading an analog signal proportional to power drawn from the supply.

A.3 Standard Accessories

Lists standard accessories like boosters, cables, converters, and miscellaneous items.

A.4 Handgun Accessories

Lists handgun accessories specifically for 905/910M models.

Appendix B Specifications

B.1 Electrical Specifications

Provides detailed electrical specifications including power requirements, current, and output.

B.2 Environment

Lists operating and storage temperature ranges for the 900M.

B.3 Physical Specifications

Details physical dimensions and weights of power supplies, converters, and boosters.

B.4 Interconnect Diagrams

Provides schematic diagrams showing internal and external connections of system components.

Appendix C Welding System Description

C.1 Ultrasonic Plastics Welding

Explains the basic principle of ultrasonic welding for thermoplastic parts.

C.2 The Plastics Welding System

Describes the main components of an ultrasonic welding system: power supply, actuator, stack.

C.2.1 Power Supply

Details the function and placement of the power supply in the welding system.

C.2.2 Converter

Explains the converter's role in transforming electrical energy into mechanical vibrations.

C.2.3 Booster

Describes the booster's function in modifying vibration amplitude and its resonant properties.

C.2.4 Horn

Explains horn selection, design, materials, and how it transfers vibrations to the workpiece.

C.2.5 Dynamic Trigger Mechanism

Details the dynamic trigger mechanism for applying pressure before ultrasonic energy.

Appendix D Key Terms

Actuator

Defines the unit housing the converter/booster/horn stack and applying force.

Alarm

Defines audible and visual indications of errors or information messages.

Booster

Defines a resonant metal section mounted between converter and horn to alter amplitude.

Converter

Defines an electromechanical transducer converting electrical to mechanical energy.

Horn

Defines a half-wavelength section transferring vibratory energy to the workpiece.

Hold Time

Length of time clamping force is maintained after vibration stops for resolidification.

Plunge

Welding mode where actuator descends to weld for a measured time or energy burst.

Time Mode

Controls welding by a predetermined length of time.

Appendix E Manufacturers

E.1 Manufacturers of Hearing Protectors

Lists manufacturers of hearing protection equipment.

E.2 Manufacturers of Sound Absorbing Material

Lists manufacturers of sound absorbing materials.

E.3 Manufacturers and Distributors of Static Protection Equipment

Lists manufacturers and distributors of static protection equipment.

Appendix G Messages

G.1 Introduction

Introduces the appendix listing status display messages and output pin locations.

G.2 STATUS Display Messages

Alphabetical list of status display messages and their explanations and required actions.

G.3 Alarm Output Signal Locations

Identifies alarm output signal locations for error messages shown on the Status display.

G.4 Printed Alarms

Lists alarms that trigger a "print on alarm" condition.

Branson 900M Series Specifications

General IconGeneral
BrandBranson
Model900M Series
CategoryPower Supply
LanguageEnglish

Related product manuals