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Bredel 40-100 - User Manual

Bredel 40-100
132 pages
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Bredel 40-100 Operating Manual
m-bredel-40-100-en-05 1
Hose Pumps
TYPE E
L
- CLASS I
AUGUST 2012
Occupational
Health & Safety
Management
OHSAS
18001
Environmental
Management
ISO
14001
Quality
Management
ISO
9001
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Summary

General Information and Safety

Manual Usage and Support

Guidance on using the manual, original instructions, documentation, and service support.

Environmental Disposal Guidelines

Instructions for safe disposal of pump parts and waste materials.

Safety Symbols and Intended Use

Explanation of safety symbols and definition of the pump's intended operational use.

Explosive Atmospheres and Certification

Guidelines for use in explosive environments and NSF/ANSI 61 certification.

User Qualification and Regulations

Specifies user qualifications, regulations, and instructions for safe pump operation.

Warranty and Product Description

Warranty Conditions

Details the terms and duration of the manufacturer's warranty for the pump.

Product Identification and Components

How to identify the pump, gearbox, and motor using identification plates.

Pump Construction and Operation

Detailed explanation of the pump's construction and how it operates.

Hose Types and Options

Information on available hose types, materials, color codes, and optional features.

Drive Train Components

Specifications for the gearbox and electric motor used in the pump.

Installation and Commissioning

Pre-Installation Checks

Instructions for unpacking, inspection, and understanding installation conditions.

Pipework and Electrical Connections

Guidelines for connecting pipework, motor, and frequency controller.

Pump Lifting and Placement

Safe procedures for lifting, moving, and placing the pump.

Securing the Pump

Instructions for using anchor bolts and levelling elements for pump installation.

Commissioning Procedures

Steps and preparations required before and during pump commissioning.

Operation and Maintenance

Operational Parameters

Information on operating temperature, power rating, and performance graphs.

Operational Scenarios

Guidance on dry running, hose failure, fluid leakage, and hazardous situations.

General Maintenance and Safety

General safety precautions and schedule for maintenance and inspections.

Maintenance Tasks

Procedures for cleaning, changing lubricant, gearbox oil, and hose replacement.

Component Replacement and Adjustment

Steps for replacing parts like pressing shoes, seals, and adjusting compression.

Fitting Optional Components

Instructions for fitting high-level float switches and revolution counters.

Storage and Troubleshooting

Storage Recommendations

Guidelines for storing the hose pump, hose, and lubricant properly.

Troubleshooting Common Issues

Diagnosing and resolving common operational problems like failure to operate or leaks.

Specifications and Parts

Pumphead Performance

Key performance specifications for the pumphead across different models.

Materials, Lubrication, and Torque

Information on materials, surface treatment, lubricants, and torque figures.

Shimming and Parts Lists

Guidance on shim specifications and comprehensive parts lists for assemblies.

Appendix and Declarations

Vacuum Option Details

Description and commissioning of the pneumatic vacuum unit option.

Vacuum Option Maintenance

Procedure for replacing seals and wear rings for the vacuum option.

Declaration of Conformity

Manufacturer's declaration of product compliance with relevant directives.

Product Decontamination Form

Form for declaring substances in contact with returned items for decontamination.

Bredel 40-100 Specifications

General IconGeneral
BrandBredel
Model40-100
CategoryIndustrial Equipment
LanguageEnglish

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