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Briggs & Stratton 405777 Series - User Manual

Briggs & Stratton 405777 Series
102 pages
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Table of Contents

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Briggs & Stratton 405777 Series Specifications

General IconGeneral
Fuel TypeGasoline
Starting SystemElectric Start
Ignition SystemElectronic
Spark PlugChampion RC12YC
Governor TypeMechanical
Fuel SystemCarburetor
Air CleanerDual Element
Engine Oil TypeSAE 30
Lubrication SystemFull Pressure Lubrication

Summary

General Information

Safety Precautions

Crucial safety alerts and guidelines for operating and maintaining the engine safely.

Numerical Number System

Explains the Briggs & Stratton engine identification system for model, type, and code numbers.

Ignition System

Ignition Specifications

Details specifications for the ignition system, including armature air gap and flywheel nut torque.

Armature Testing and Adjustment

Procedures for testing ignition armatures and adjusting the armature air gap for proper function.

Flywheel Service

Steps for removing, inspecting, and installing the engine flywheel, including key and keyway checks.

Engine Wiring Harness

Information on testing the ground wire harness and diagramming the engine wiring connections.

Carburetion

Carburetor General Information

Overview of the fixed jet, two barrel, side draft, flo-jet carburetor and its fuel shut off solenoid.

Remove Intake Manifold and Carburetor

Step-by-step instructions for removing the intake manifold and carburetor assembly from the engine.

Disassemble Carburetor

Detailed procedure for disassembling the carburetor, including float bowl, solenoid, and jets.

Carburetor Cleaning Recommendations

Guidelines and precautions for cleaning carburetor parts using appropriate solvents and compressed air.

Governor Controls & Governor

Remote Governor Controls

Information on how remote controls adjust engine speed by tensioning the governor spring.

Governor Disassembly

Steps for disassembling the governor mechanism, including removing the lever, oil pump, and shaft.

Governor Adjustment Procedures

Details static, dynamic, and governed idle adjustments for the engine governor system.

Cylinder Head and Valves

Cylinder Head Removal and Disassembly

Procedures for removing cylinder heads and disassembling them, including valve components.

Inspect and Repair Cylinder Head

Instructions for checking cylinder head for cracks, distortion, and valve seat condition.

Assemble Cylinder Head

Steps for assembling the cylinder head, including installing valves, springs, and rocker arms.

Electric Starters

Starter Motor Testing

Procedures for testing starter motor performance, including required test equipment and specifications.

Starter Drive Service

Steps for checking, disassembling, and assembling the starter motor drive components.

Starter Motor Disassembly and Assembly

Instructions for disassembling, inspecting, and reassembling the starter motor.

Battery Information

Details on battery types, installation, checking, and recommendations for starter motor operation.

Alternators

Alternator Identification

Identifies different alternator types based on stator output wires, connector color, and output ratings.

Alternator Output Testing

Procedures for testing alternator output for various types using a digital multimeter and DC shunt.

Diode and Regulator Testing

Instructions for testing diodes and regulator-rectifiers using a digital multimeter for proper function.

Lubrication System

Oil Change and Filter Replacement

Procedures for changing engine oil and replacing the oil filter, including capacity and torque specs.

Oil Fill and Dipstick Check

Guidance on checking oil level using the dipstick and ensuring proper sealing of the fill tube.

Oil Pressure and Switch Checks

Procedures for checking oil pressure with a gauge and testing the oil pressure switch for functionality.

Crankcase Breather Service

Instructions for checking and installing the crankcase breather system for proper crankcase vacuum control.

Engine Disassembly

Engine Component Removal Overview

General steps for engine disassembly, including removing back plate, oil pump, sump, and camshaft.

Piston and Connecting Rod Removal

Procedures for removing pistons and connecting rods from the cylinder bores, noting reassembly marks.

Crankshaft Removal

Steps for removing the crankshaft after other engine components have been disassembled.

Cylinder and Crankcase Cover Inspection and Repair

Cylinder Inspection and Resizing

Procedures for checking cylinder bore for wear, distortion, and resizing if necessary.

Bearing Inspection and Replacement

Guides for checking and replacing magneto and camshaft bearings, including reject dimensions.

PTO Bearing and Oil Seal Installation

Instructions for checking PTO bearings and installing new PTO oil seals for proper sealing.

Crankshaft and Camshaft

Crankshaft Inspection and Grinding

Procedures for inspecting crankshaft threads, keyways, journals, and oil galleries for wear or damage.

Camshaft Inspection

Steps for inspecting camshaft gear teeth, lobes, and journals for wear and nicks.

Piston, Rings and Connecting Rod Inspection and Assembly

Piston and Ring Inspection

Procedures for checking piston ring grooves, end gap, and piston pin bore for wear.

Piston Pin and Connecting Rod Check

Instructions for checking piston pin and connecting rod bearing dimensions against reject sizes.

Assemble Piston Rings to Piston

Step-by-step guide for installing piston rings onto the piston for models 405700 and 445700.

Engine Assembly

Crankshaft and Piston;Rod Assembly

Procedures for installing the crankshaft and assembling pistons and connecting rods to the crankshaft.

Camshaft and Sump Installation

Steps for installing the camshaft, tappets, and sump, ensuring proper timing and lubrication.

Cylinder Head and Valve Adjustment

Procedures for installing cylinder heads, adjusting valves, and installing cylinder shields.

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