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Briggs & Stratton 700 DOV Series User Manual

Briggs & Stratton 700 DOV Series
78 pages
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700/750 SERIES DOV AIR-COOLED ENGINES
273521 Twin Cylinder OHV Air-Cooled Engines
276781 Single Cylinder OHV Air-Cooled Engines
271172 Twin Cylinder L-Head Air-Cooled Engines
270962 Single Cylinder L-Head Air-Cooled Engines
276535 Two-Cycle Snow Engines
CE8069 Out of Production Engines (1919-1981)
Repair Manuals for other
Briggs & Stratton Engines:
700/750 Series DOV
Air-Cooled Engines
POST OFFICE BOX 702
MILWAUKEE, WI 53201 USA
©2009 Briggs & Stratton Corporation
BRIGGS&STRATTON
CORPORATION
Part No. 277527-12/09
Quality Starts With A
Master Service Technician
www.ThePowerPortal.com (Dealers)
BRIGGSandSTRATTON.COM (Consumers)
Briggs & Stratton
12/09
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Briggs & Stratton 700 DOV Series Specifications

General IconGeneral
Fuel TypeGasoline
Starting SystemRecoil
Displacement161 cc
Oil Capacity20 oz
Engine Type4-Stroke, OHV, Single Cylinder

Summary

Section 1: Safety, Maintenance, and Adjustments

Safety Information

Provides essential safety information regarding engine operation and maintenance.

Engine Maintenance

Covers routine maintenance procedures and recommendations for the engine.

Routine Maintenance Tasks

Details on oil changes, air filter cleaning, and spark plug replacement.

Cooling System and Charging Battery

Procedures for maintaining the cooling system and charging batteries.

Combustion Chamber Cleaning

Instructions for removing deposits from the engine's combustion chamber.

Engine Adjustments

Procedures for adjusting engine components for optimal performance.

Cable and Governor Adjustments

Guides for adjusting throttle cable and governor system settings.

Valve and Choke Link Adjustments

Steps to adjust valve clearance and the ReadyStart choke link.

Armature Air Gap Adjustment

Procedure for setting the air gap for the armature.

Alternator Air Gap Adjustment

Procedure for setting the air gap for the alternator.

Flywheel Brake System

Information on the flywheel brake system, including testing and removal.

Section 2: Troubleshooting

Systems Check

Overview of common engine complaints and a systematic approach to diagnosis.

Ignition System Checks

Procedures for testing the engine's ignition system for proper function.

Carburetion and Compression Checks

Steps to check the fuel system (carburetion) and engine compression.

Electrical System Testing

Details on testing electrical components like multimeters, tachometers, and shunts.

Alternator Testing

Procedure for testing the engine's alternator output and components.

Starter Motor Testing

Diagnosing and testing the electric starter motor and its components.

Battery Testing and Installation

Guidance on testing battery health, capacity, and proper installation.

Section 3: Exhaust System

Exhaust System Overview

Diagram and components of the engine's exhaust system.

Muffler Guard and Muffler Service

Procedures for removing, inspecting, and installing the muffler guard and muffler.

Section 4: Fuel System and Carburetion

Fuel Tank Service

Steps for removing, inspecting, cleaning, and installing the fuel tank.

Carburetor Service

Procedures for removing, disassembling, inspecting, cleaning, and assembling the carburetor.

Section 5: Governor System

Governor System Overview

Diagram and components of the engine's governor system.

Linkage, Spring, and Top No-Load RPM

Details on governor linkage orientation, spring replacement, and checking top RPM.

Governor Service and Inspection

Procedures for disassembling, inspecting, and assembling governor components.

Section 6: Cylinder Head and Valves

Cylinder Head and Valves Overview

Diagram of cylinder head and valve components.

Cylinder Head Removal and Disassembly

Steps to remove the cylinder head and disassemble its components.

Cylinder Head Inspection and Assembly

Procedures for inspecting cylinder head components and reassembling.

Section 7: Starters

Electric Starter Components

Diagram of the electric starter motor and its parts.

Electric Starter Drive Service

Procedures for disassembling, inspecting, and assembling the electric starter drive.

Rewind Starter Components

Diagram of the rewind starter mechanism and its parts.

Rewind Starter Rope Replacement

Instructions for inspecting rewind starter parts and replacing the starter rope.

Section 8: Lubrication

Lubrication System Overview

Diagram of the engine's lubrication system components.

Oil Fill Tube and Dipstick Service

Details on the oil fill tube, dipstick, and their replacement.

Breather System Service

Procedures for removing, checking, and installing the breather valve system.

Oil Slinger Lubrication and Inspection

Guidance on lubricating and inspecting the oil slinger and governor gear.

Section 9: Cylinder and Sump

Cylinder and Sump Overview

Diagram of the cylinder and sump components.

Cylinder Inspection and Cleaning

Procedures for inspecting, reconditioning, and cleaning the cylinder bore.

Sump Inspection and Cleaning

Steps for inspecting and cleaning the engine sump.

Main Bearings and Oil Seals

Information on inspecting main bearings and installing oil seals.

Section 10: Crankshaft

Crankshaft Overview

Diagram of the crankshaft and related components.

Crankshaft Removal and Inspection

Steps for removing and inspecting the crankshaft for damage and wear.

Crankshaft Installation and End Play Check

Procedures for installing the crankshaft and checking/adjusting end play.

Section 11: Piston, Rings, and Connecting Rod

Piston, Rings, and Connecting Rod Overview

Diagram of piston, rings, and connecting rod components.

Piston and Connecting Rod Removal

Steps for removing the piston and connecting rod from the cylinder.

Piston, Pin, and Connecting Rod Inspection

Procedures for inspecting piston, pin, connecting rod, and ring end gap.

Piston and Connecting Rod Assembly

Steps for assembling the piston, rings, and connecting rod.

Section 12: Engine Specifications

Model 090600 Specifications

Engine and fastener torque specifications for Model 090600.

Reject Dimensions

Standard and reject dimensions for cylinder, head, rod, piston, and starter rope.

Model 100600 Specifications

Engine and fastener torque specifications for Model 100600.

Model 100800 Specifications

Engine and fastener torque specifications for Model 100800.

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