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Briggs & Stratton Vanguard EFI 380000 User Manual

Briggs & Stratton Vanguard EFI 380000
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380000 Repair Manual
80021829EN (Revision A)
BRIGGS&STRAT TON, LLC
CUSTOMER EDUCATION
Milwaukee, WI 53201 USA
Copyright ©2020. All rights reserved.
VANGUARDPOWER.COM
Vanguard
®
EFI
Diagnostic and Repair
380000
REPAIR MANUAL
Not for
Reproduction

Table of Contents

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Briggs & Stratton Vanguard EFI 380000 Specifications

General IconGeneral
Fuel SystemElectronic Fuel Injection (EFI)
Cooling SystemAir-cooled
Starting SystemElectric Start
Fuel TypeGasoline
Engine TypeV-Twin
Displacement627 cc
Power Output18.0 HP
LubricationFull Pressure with Oil Filter

Summary

Foreword

Section 1: Diagnostic Introduction

On-Board Diagnostic (OBD) System Check

Steps for verifying the engine's on-board diagnostic system status.

Diagnostic Trouble Codes (DTCs)

Explanation of how the ECM uses sensor signals to detect faults.

Malfunction Indicator Lamp (MIL)

Function of the MIL as a diagnostic indicator for current faults.

Data Link Connector (DLC)

Location and purpose of the DLC for ECM communication.

Diagnostic Procedures

Install Service Power Supply Harness

Steps for connecting the power supply harness for diagnostics.

Read DTCs Using MIL

Method to read DTCs using the Malfunction Indicator Lamp.

Read DTCs Using Scan Tools

Using scan tools to read and clear Diagnostic Trouble Codes.

Use Diagnostic Tool to Read/Clear DTCs

Using the diagnostic tool for reading and clearing DTCs.

Back Probe Connector Terminals

Techniques for safely probing connector terminals for testing.

Avoid ECM Damage

Precautions to prevent damage to the ECM from voltage spikes.

Special Tools for Diagnostics

Section 2: Troubleshooting DTCs

MAP Sensor DTCs (P0107/P0108)

Troubleshooting codes related to the Manifold Absolute Pressure sensor.

MAT Sensor DTCs (P0112/P0113)

Troubleshooting codes for the Manifold Air Temperature sensor.

EHT Sensor DTCs (P0117/P0118)

Troubleshooting codes for the Engine Head Temperature sensor.

Fuel Injector Fault DTCs (P0201/P0262)

Troubleshooting codes for the fuel injector circuit.

Ignition Coil Fault DTCs (P0351/P0352)

Troubleshooting codes for ignition coil circuits.

Section 3: Wire Schematics and Pin-Outs

ECM Connector Pin-Out

Detailed pin assignments for the Engine Control Module connector.

EFI Electrical Schematic

Overall wiring diagram for the EFI system.

Section 4: Symptoms

Introduction to Symptoms

General overview of engine symptoms and diagnostic approach.

Engine Does Not Crank

Diagnostic steps for an engine that does not turn over.

Engine Cranks But Does Not Start

Troubleshooting steps for an engine that cranks but won't start.

Engine Power Output Low

Diagnosis for reduced engine power.

Engine Hunts and Surges

Troubleshooting engine speed fluctuations.

Section 5: Removal/Installation

Check/Relieve Fuel System Pressure

Procedure to safely check and relieve fuel system pressure.

Fuel System Components

Overview of fuel system parts and their removal/installation.

ECM Removal/Installation

Steps for removing and installing the Engine Control Module.

Fuel Pump Module Removal/Installation

Steps for removing and installing the fuel pump module.

Throttle Actuator Motor Removal/Installation

Steps for removing and installing the throttle actuator motor.

EFI Wire Harness Removal/Installation

Procedures for removing and installing the EFI wire harness.

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