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Briggs & Stratton VANGUARD M490000 User Manual

Briggs & Stratton VANGUARD M490000
144 pages
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M490000/M540000/M610000 Repair Manual
80021828 (Revision A)
BRIGGS&STRAT TON, LLC
CUSTOMER EDUCATION
Milwaukee, WI 53201 USA
Copyright ©2020. All rights reserved.
VANGUARDPOWER.COM
Vanguard
®
BIG BLOCK
and 810
EFI Diagnostic and Repair
M490000/M540000/M610000
REPAIR MANUAL
Not for
Reproduction

Table of Contents

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Briggs & Stratton VANGUARD M490000 Specifications

General IconGeneral
BrandBriggs & Stratton
ModelVANGUARD M490000
CategoryEngine
LanguageEnglish

Summary

Section 1: Diagnostic Introduction

Diagnostic Introduction Overview

Provides an overview of diagnostic procedures and general information about the EFI system.

On-Board Diagnostic (OBD) System Check

Outlines the basic steps for performing an OBD system check on the engine.

Diagnostic Trouble Codes (DTCs)

Explains how Diagnostic Trouble Codes (DTCs) are set and stored in ECM memory.

Malfunction Indicator Lamp (MIL)

Details the function and behavior of the Malfunction Indicator Lamp (MIL).

Scan Diagnostics and Tools

Describes how to use diagnostic tools for in-depth system analysis.

Reading DTCs Using MIL

Provides the procedure for reading DTCs using the Malfunction Indicator Lamp (MIL).

Section 2: Troubleshooting DTCs

Diagnostic Trouble Codes (DTCs) Table

A table listing diagnostic trouble codes, associated components, and descriptions.

Model 490000 EFI Component Locations

Diagram showing the locations of EFI components for Model 490000.

Models 540000/610000 EFI Component Locations

Diagram showing the locations of EFI components for Models 540000/610000.

Verify ECM Power and Grounds

Procedures for checking ECM power supply and ground connections.

Troubleshooting Oxygen Sensor DTCs

Diagnostic steps for DTCs related to the Oxygen (HO2) Sensor Heater.

Troubleshooting MAP Sensor DTCs

Diagnostic steps for DTCs related to the Manifold Absolute Pressure (MAP) Sensor.

Troubleshooting TPS DTCs

Diagnostic steps for DTCs related to the Throttle Position Sensor (TPS).

Troubleshooting CKP Sensor DTCs

Diagnostic steps for DTCs related to the Crankshaft Position (CKP) Sensor.

Troubleshooting IAC Malfunction DTCs

Diagnostic steps for DTCs related to Idle Air Control (IAC) malfunction.

Troubleshooting System Voltage DTCs

Diagnostic steps for DTCs related to system voltage issues.

Troubleshooting Tachometer Malfunction DTCs

Diagnostic steps for DTCs related to Tachometer malfunctions.

Section 3: Wire Schematics and Pin-Outs

ECM Connector J1 (Grey) Pin-Out

Details the pin assignments and wire colors for ECM Connector J1.

ECM Connector J2 (Black) Pin-Out

Details the pin assignments and wire colors for ECM Connector J2.

Model 490000 EFI Electrical Schematic

Provides the EFI electrical schematic for Model 490000.

Models 540000/610000 Turf EFI Electrical Schematic

Provides the EFI electrical schematic for Models 540000/610000 Turf.

Model 610000 Marine EFI Electrical Schematic

Provides the EFI electrical schematic for Model 610000 Marine.

Section 4: Symptoms

Introduction to Symptoms

General guidance on how to diagnose engine symptoms.

Engine Does Not Crank Troubleshooting

Diagnostic steps for when the engine does not crank.

Engine Cranks But Does Not Start Troubleshooting

Diagnostic steps for when the engine cranks but does not start.

Hard Start Symptoms Troubleshooting

Diagnostic steps for engines exhibiting hard start symptoms.

Low Engine Power Output Troubleshooting

Diagnostic steps for when the engine has low power output.

Engine Hunts and Surges Troubleshooting

Diagnostic steps for engines that hunt or surge.

ECM Connector Symptoms

Lists symptoms that may result from ECM connector issues.

Section 5: Removal/Installation

Check/Relieve Fuel System Pressure

Procedures for checking and relieving fuel system pressure.

Model 490000 Fuel System Component Service

Removal and installation procedures for Model 490000 fuel system components.

Models 540000/610000 Fuel System Component Service

Removal and installation procedures for Models 540000/610000 fuel system components.

ECM Removal and Installation

Instructions for removing and installing the Engine Control Module (ECM).

MAP/MAT Sensor Removal and Installation

Instructions for removing and installing the MAP/MAT sensor.

Fuel Filter Removal and Installation

Instructions for removing and installing the fuel filter.

Throttle Body Removal and Installation

Instructions for removing and installing the throttle body assembly.

HO2 Sensor Removal and Installation

Instructions for removing and installing the Heated Oxygen (HO2) Sensor.

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