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Broan ZB80 - User Manual

Broan ZB80
13 pages
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ZB80
n
ZB110
X2 | Multi-Speed
Ventilation Fan
INSTALLATION GUIDE
READ AND SAVE THESE INSTRUCTIONS
Installer: leave this guide with homeowner.
Register your product online at www.broan.com/register.
Easy installation in both
new construction and retrofit
Table of Contents
Warnings and Cautions 2
Typical Installation 2
New Construction Installation 3
Retrofit Installation 7
Operation 12
Cleaning and Maintenance 12
Troubleshooting 12
Service Parts 13
Warranty 13
© 2011 Broan-NuTone LLC
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Summary

Warnings and Cautions

General Safety Warnings

Critical instructions to reduce risk of fire, electric shock, or injury to persons.

Installation Cautions

Precautions for proper installation and usage to avoid damage to the unit or motor.

Typical Installation

Installation Compatibility

Explains compatibility with joists, I-joists, trusses, and 2"x8" ceiling construction.

New Construction Installation

New Construction Tools and Materials

Lists necessary tools and materials for new construction installation.

New Construction: Remove Packaging

Unboxing and preparing components for installation.

New Construction: Install Mounting Frame

Securing the mounting frame within the ceiling structure.

New Construction: Secure Housing

Attaching and locking the fan housing into the mounting frame.

New Construction: Attach Ducting

Connecting the ductwork and duct connector to the fan housing.

New Construction: Wiring and Knockout Plate

Electrical wiring connections and installing the knockout plate.

New Construction: Finish Ceiling

Installing ceiling material and cutting around the housing.

New Construction: Install Grille

Attaching the grille to the installed fan unit.

Retrofit Installation

Retrofit Tools and Materials

Lists necessary tools and materials for retrofitting an existing fan.

Retrofit: Remove Packaging

Unboxing and preparing the unit for retrofit installation.

Retrofit: Switch Off Power

Crucial safety step to disconnect power before installation.

Retrofit: Prepare Ceiling Opening

Modifying the ceiling opening and removing the old fan unit.

Retrofit: Examine Wiring

Inspecting existing wiring for damage before continuing.

Retrofit: Remove Blower Assembly

Detaching the existing blower assembly from the old unit.

Retrofit: Remove Wiring Panel

Procedure for removing the wiring panel of the existing fan.

Retrofit: Install Mounting Frame

Installing the new mounting frame into the ceiling opening.

Retrofit: Secure Mounting Frame

Firmly securing the new mounting frame in place.

Retrofit: Snap-in Housing

Inserting and securing the new fan housing into the mounting frame.

Retrofit: Attach Ducting Connector

Connecting the ductwork and duct connector to the new fan housing.

Retrofit: Wiring and Knockout Plate

Wiring the unit and installing the knockout plate and wiring panel.

Retrofit: Install Blower Assembly

Installing and securing the new blower assembly into the housing.

Retrofit: Install Grille

Attaching the grille to the fan unit.

Operation

Fan ON;OFF Control

Instructions for operating the fan using the master switch.

Time Delay Airflow Rate Change

Using the time delay feature to change airflow rates.

Set User-Adjustable Airflow Rate

Guide on adjusting the fan's airflow speed using the control.

Set User-Adjustable Time Delay

Guide on setting the fan's time delay for operation.

Cleaning and Maintenance

Fan Cleaning Instructions

Instructions for cleaning the fan unit to ensure optimal performance.

Troubleshooting

Fan Does Not Run Troubleshooting

Common causes and solutions when the fan fails to operate.

Fan Runs Erratically Troubleshooting

Diagnosing and fixing issues with inconsistent fan operation.

Fan Noisy Troubleshooting

Identifying and resolving causes of unusual noise from the fan.

Poor Ventilation Troubleshooting

Troubleshooting steps for inadequate room ventilation performance.

Service Parts

Order Replacement Parts Guide

Information on how to order replacement parts using part numbers.

Warranty Information

Limited Warranty Details

Details of the limited warranty terms, coverage, and exclusions.

How to Obtain Warranty Service

Steps to follow to request warranty service and support.

Broan ZB80 Specifications

General IconGeneral
ModelZB80
CategoryFan
Airflow80 CFM
Energy StarYes
Duct Diameter4 inches
Housing Dimensions9-1/4" x 10" x 5-3/4"
Voltage120V
MountingCeiling
Housing MaterialGalvanized Steel
Blade MaterialPlastic
Hertz60 Hz

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