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Brooks MagnaTran LEAP User Manual

Brooks MagnaTran LEAP
238 pages
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MagnaTran® LEAP™
User Manual
Part Number: 605563 Revision A

Table of Contents

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Brooks MagnaTran LEAP Specifications

General IconGeneral
ModelMagnaTran LEAP
Wafer Size200mm, 300mm
ManufacturerBrooks
ReachVaries depending on configuration
CompatibilitySECS/GEM
SoftwareBrooks Automation Software
Power Requirements200-240 VAC, 50/60 Hz
DimensionsVaries depending on configuration
WeightVaries depending on configuration

Summary

Safety

Authorized Personnel and General Safety

Defines user qualifications and general safety guidelines for operation and maintenance.

Hazard Alerts and Identification

Explains hazard alert types, icons, signal words, examples, and label locations.

Specific Safety Hazards

Details specific hazards like chemical, unauthorized parts, legacy pendants, magnetic fields, and environmental risks.

Safety Interlocks and Emergency Systems

Covers safety interlocks, disconnect devices, lockout/tagout, and emergency stop circuits.

Mechanical and Electrical Hazards

Addresses risks from robot motion, tipover, electrical shock, and fire hazards.

Ergonomic and Environmental Hazards

Details lifting hazards, noise, vibration, and disposal considerations.

Recycling and Hazardous Materials

Outlines procedures for safe handling, disposal, and information on hazardous materials.

Emergency Information

Provides guidance on fire fighting, robot movement without power, and crush hazards.

Overview

MagnaTran LEAP Components

Lists the main sub-assemblies of the MagnaTran LEAP robot system.

Robot Drive Overview

Describes the robot drive, its configurations, sizes, and external controller dimensions.

Flange and Drive Shaft Configurations

Illustrates and explains the configuration of the robot's flange and drive shafts.

Armset Overview

Details the armset components, types, and configurations for the robot.

Software Controls and Training

Covers software controls, commands, and available training programs.

Regulatory Compliance

Presents information on the robot's compliance with directives and standards.

Specifications and Site Requirements

Site Requirements and Environment

Specifies environmental conditions and other requirements for robot installation.

Robot Specifications

Details the robot's operational parameters, materials, and performance limits.

Robot Workspace

Defines the robot's range of motion and operational envelope.

Robot I/O and Connections

Explains the robot's I/O panel, connectors, host communication, and power interfaces.

Wiring Information

Provides detailed wiring diagrams for high-side and low-side I/O configurations.

Armsets

Definitions and Types

Defines terms related to robot arm movement and components.

Set-up and Operation

Basic Set-up Procedure

Guides through the initial setup process, from mounting to shutdown.

Robot Configuration and Control

Covers robot application loading, arm configuration, homing, and command syntax.

Communication Interfaces

Details serial and Ethernet communication setup for host control.

Station Setup and Teaching

Explains how to define, assign, and teach robot stations using the teach pendant.

Wafer Transfer Operations

Describes commands and procedures for picking and placing wafers.

Shut-Down Procedure

Outlines the steps for safely shutting down the robot system.

Embedded Safety Controller

Controller Overview and Features

Introduces the embedded safety controller and its supported regulatory features.

Hardware Connections and Safety I/O

Details safety I/O connector, pinouts, emergency stop, and protective stop connections.

Safety Logic and Implementation

Explains safety logic, interlocks, mode selection, and wiring implementation.

Muting and Retrofitting

Covers safety I/O muting, legacy mode, and MagnaTran 7/8 retrofit procedures.

Teach Pendant

Teach Pendant Types and Safety

Describes different teach pendant types and their safety compliance.

Teach Pendant Operation and Controls

Explains teach pendant operation, emergency stop, and key functions.

Liveman Teach Pendant Design

Details the 3-position design and function of the Liveman Teach Pendant.

Preventive Maintenance

Maintenance Schedule and Procedures

Outlines the schedule for robot cleaning, inspection, and pad maintenance.

End Effector Pad Inspection and Replacement

Provides procedures for inspecting and replacing end effector pads.

Troubleshooting

Troubleshooting Overview and Error Types

Introduces troubleshooting methods, error codes, and symptom categorization.

Power and Communication Issues

Provides solutions for common power and communication problems.

Motion and Axis Specific Errors

Details troubleshooting steps for vibration, radial, theta, Z-axis, and find phase errors.

Recommended Spare Parts

MagnaTran LEAP Controller and Software

Appendices

Contact Brooks Automation Technical Support

Lists contact information and required details for technical support.

Functional Safety Analysis

Details the embedded safety controller's compliance and functional safety aspects.

Safety Function Tests

Outlines tests to verify the proper operation of safety functions.

Safety Data Sheets

Provides references to safety data sheets for hazardous materials.

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