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Bryant 226A User Manual

Bryant 226A
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226A
Preferredt Series 2Stage Heat Pump
with Puronr Refrigerant
2 To 5 Nominal Tons
Installation Instructions
SAFETY CONSIDERATIONS
NOTE: Read the entire instruction manual before starting the
installation.
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factoryauthorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions included in
literature and attached to the unit. Consult local building codes and
current editions of the National Electrical Code (NEC) NFPA 70.
In Canada, refer to current editions of the Canadian electrical code
CSA 22.1.
Recognize safety information. This is the safetyalert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury. Understand
these signal words; DANGER, WARNING, and CAUTION. These
words are used with the safetyalert symbol. DANGER identifies
the most serious hazards which will result in severe personal injury
or death. WARNING signifies hazards which could result in
personal injury or death. CAUTION is used to identify unsafe
practices which would result in minor personal injury or product
and property damage. NOTE is used to highlight suggestions
which will result in enhanced installation, reliability, or operation.
!
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF position.
There may be more than 1 disconnect switch. Lock out and
tag switch with a suitable warning label.
EXPLOSION HAZARD
Failure to follow this warning could
result in death, serious personal injury,
and/or property damage.
Never use air or gases containing
oxygen for leak testing or operating
refrigerant compressors. Pressurized
mixtures of air or gases containing
oxygen can lead to an explosion.
!
WARNING
INSTALLATION RECOMMENDATIONS
NOTE: In some cases noise in the living area has been traced to
gas pulsations from improper installation of equipment.
1. Locate unit away from windows, patios, decks, etc. where
unit operation sound may disturb customer.
2. Ensure that vapor and liquid tube diameters are appropriate
for unit capacity.
3. Run refrigerant tubes as directly as possible by avoiding un-
necessary turns and bends.
4. Leave some slack between structure and unit to absorb vi-
bration.
5. When passing refrigerant tubes through the wall, seal open-
ing with RTV or other pliable siliconbased caulk. (See Fig.
1.)
6. Avoid direct tubing contact with water pipes, duct work,
floor joists, wall studs, floors, and walls.
7. Do not suspend refrigerant tubing from joists and studs with
a rigid wire or strap which comes in direct contact with
tubing.(See Fig. 1.)
8. Ensure that tubing insulation is pliable and completely sur-
rounds vapor tube.
9. When necessary, use hanger straps which are 1 in. (25.4
mm) wide and conform to shape of tubing insulation. (See
Fig. 1.)
10. Isolate hanger straps from insulation by using metal sleeves
bent to conform to shape of insulation.
INSULATION
SUCTION TUBE
LIQUID TUBE
OUTDOOR WALL INDOOR WALL
LIQUID TUBE
SUCTION TUBE
INSULATION
CAULK
HANGER STRAP
(AROUND SUCTION
TUBE ONLY)
JOIST
1” (25.4 mm)
MIN
THROUGH THE WALL
SUSPENSION
A94026
Fig. 1 Piping Installation
When outdoor unit is connected to factoryapproved indoor unit,
outdoor unit contains system refrigerant charge for operation with
AHRI rated indoor unit when connected by 15 ft. (4.57 m) of
fieldsupplied or factory accessory tubing. For proper unit
operation, check refrigerant charge using charging information
located on control box cover and/or in the Check Charge section of
this instruction.
IMPORTANT: Maximum liquidline size is 3/8in. OD for all
residential applications including line line.
IMPORTANT: Always install the factorysupplied liquidline
filter drier. Obtain replacement filter driers from your distributor or
branch.
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Bryant 226A Specifications

General IconGeneral
BrandBryant
Model226A
CategoryHeat Pump
LanguageEnglish

Summary

Safety Considerations and Warnings

General Safety Precautions

General safety warnings about improper installation and maintenance.

Safety Code and Gear Compliance

Emphasizes following safety codes, wearing protective gear, and having fire extinguishers.

Understanding Safety Symbols and Signals

Explains safety-alert symbols and signal words like DANGER, WARNING, CAUTION.

WARNINGS

Electrical Shock Hazard Warning

Warns of personal injury or death if electrical disconnect is not used.

Explosion Hazard Warning

Warns of death, injury, or property damage from using oxygen for leak testing.

Installation Recommendations

Unit Placement and Noise Minimization

Recommends locating the unit away from living areas to minimize noise disturbance.

Tubing Diameter, Routing, and Slack

Advises correct tube diameters, direct routing, and leaving slack for vibration absorption.

Wall Penetrations, Tubing Contact, and Insulation

Covers sealing wall openings, avoiding tubing contact, and ensuring proper insulation.

Hanger Straps and Isolation

Details proper hanger strap use and isolation from insulation.

Liquid-Line Size and Filter Drier Installation

States maximum liquid-line size and emphasizes installing the factory filter drier.

Caution: Cut Hazard

Sheet Metal Handling Precautions

Warns of personal injury from sharp edges or burrs on sheet metal parts.

Equipment and Job Site Preparation

Unit Unpacking and Inspection

Instructions for unpacking the unit and checking the rating plate for specifications.

Mounting Pad Requirements and Leveling

Details on securing the unit to a level pad, including hurricane tie-downs and leveling specs.

Rooftop Mounting and Wind Considerations

Guidance for mounting units on rooftop platforms and use of wind baffles.

Caution: Unit Operation Hazard

Unit Stability and Weather Protection

Warns of equipment damage or improper operation if the unit is not stable and protected from weather.

Clearance Requirements

Airflow, Wiring, and Service Space

States the need for sufficient space for airflow, wiring, piping, and service access.

Unit Spacing and Protection from Elements

Specifies clearance between units and protection from water, snow, or ice.

Operating Ambient Conditions

Cooling Mode Ambient Limits

Specifies outdoor operating ambient limits for cooling mode.

High Stage Operation at High Ambient

Notes potential compressor thermal trip at high stage with high voltage and ambient temps.

Defrost Thermostat Check

Thermostat Location and Secure Attachment

Instructions to check the defrost thermostat's location and secure attachment.

Elevate Unit Requirements

Preventing Water and Ice Buildup

Warns of equipment damage or improper operation if water/ice builds up in the base pan.

Elevation for Climate and Snowfall

Advises elevating the unit per local climate conditions and snowfall levels.

Long-Line Piping and LSV Installation

Liquid-Line Solenoid Valve (LSV) Requirement

Details requirements for long refrigerant piping lines and elevation differences, including LSV installation.

LSV Flow Directionality

Emphasizes that the LSV flow arrow must point towards the outdoor unit.

Piping Connections and Refrigerant Safety

Fire Hazard During Brazing Operations

Warns of fire hazard from refrigerant and oil mixture igniting during brazing.

Refrigerant Recovery and Venting Regulations

Instructs to recover refrigerant and states federal regulations against venting.

Unit Damage Hazards and Refrigerant Handling

Buried Refrigerant Tubing Precautions

Advises a vertical rise for buried refrigerant tubing and limits burial length.

Tubing Packages and Performance Considerations

Discusses using accessory tubing packages and performance losses for longer lines.

System Evacuation to 500 Microns

Stresses evacuating to 500 microns to eliminate contamination and moisture in the system.

Factory Approved Indoor Unit Connection

Factory Charge for Unit Operation

Explains the unit's factory charge for specific indoor units and line lengths.

Service Valve Preparation for Brazing

Service Valve Initial State

States that service valves are factory-closed and plugged before installation.

Piston Metering Device for Heating

Notes the requirement for a piston metering device in the liquid service valve for proper heating operation.

Piston Installation Steps and Figure Reference

Provides steps for installing the piston metering device into the liquid service valve, referencing Fig. 4.

Brazing Connections, Protection, and Evacuation

Fire Hazard and Refrigerant Ignition

Warns of fire hazard from refrigerant and oil mixture igniting during brazing.

Vapor and Liquid Tube Connections

Instructs to connect vapor and liquid tubes to the outdoor unit service valves.

Service Valve Heat Protection During Brazing

Advises wrapping service valves with heat-sinking material during brazing.

Brazing Alloy and Vapor Valve Prep

Specifies brazing alloy and pre-brazing steps for vapor service valves, including core removal.

Indoor Liquid Line Filter Drier Installation

Filter Drier Installation Steps

Provides instructions for installing the liquid line filter drier indoors, referencing Fig. 6.

Refrigerant Tubing and Coil Evacuation

Unit Damage from Improper Vacuum

Warns of equipment damage or improper operation if vacuum is not achieved properly.

Vacuum Pump Usage Restrictions

Prohibits using the system compressor as a vacuum pump.

Deep Vacuum Method Requirements

Details requirements for the deep vacuum method, including pump and gauge capabilities.

Breaking Vacuum with Dry Nitrogen

Advises breaking a vacuum using dry nitrogen to prevent moisture ingress.

Final Tubing and Wiring Checks

Tubing Shift and Rubbing Inspection

Advises checking factory tubing for shifts or rubbing against sheet metal edges.

Field Wiring Compliance and Safety Codes

Ensures field wiring complies with all relevant fire, safety, and electrical codes.

Improper Line Voltage Operation Warning

Warns that improper line voltage operation constitutes abuse and affects unit reliability.

Electrical Connections and Safety

Electrical Shock Hazard Warning

Warns of personal injury or death from electrical shock hazards.

Terminal Box Cover and Wire Type

Prohibits supplying power with the cover removed; specifies using only copper wire.

Branch Circuit Disconnect Requirements

Advises installing an adequately sized branch circuit disconnect per NEC standards.

Routing and Connecting Control Wiring

Accessing Unit Wiring and Wire Extension

Instructs to remove an access panel to reach wiring and extend wires through holes.

Ground and Power Wire Connections

Guides connecting ground wire to control box and power wiring to contactor as shown in Fig. 8.

Control Wiring and Power Source Requirements

Advises routing control wires, refers to thermostat instructions, and specifies control power source.

NEC Class 2 Wiring Separation Mandate

Mandates NEC Class 2 wiring, ensuring separation from incoming power leads.

Final Wiring Inspection and Configuration

Secure Terminations and Wire Routing Checks

Emphasizes checking wiring for secure terminations and proper routing away from sharp edges.

Compressor Crankcase Heater Operation

Crankcase Heater Power-Up Procedure

Instructs to supply power to the crankcase heater for at least 24 hours before starting the unit.

Crankcase Heater Installation Requirements

Explains when a crankcase heater is required based on tubing length or elevation differences.

Electrical Accessory Installation Guidance

Follow Accessory Kit Specific Instructions

Directs users to follow individual instructions packaged with kits or accessories for installation.

Furnace Airflow Selection and Configuration

ECM Furnace Airflow Control Strategy

Explains ECM furnace blower operation for matching compressor stages via tap selections.

Variable Speed Furnace Airflow Adjustments

Summarizes required adjustments for variable speed furnaces, referencing installation instructions.

DIP Switch Settings for Airflow Control

Details SW1-5, A/C DIP, and CF DIP switch settings for airflow selection.

FV4C Fan Coil Airflow Selection

FV4C Blower Operation for Compressor Stages

Explains FV4C blower operation for matching compressor stages during cooling/heating.

FV4C Airflow Selection Reference

Directs users to FV4C Installation Instructions for selecting recommended airflow.

FV4C Blower-Off Delay Setting

Mentions the adjustable blower-off delay for FV4C fan coils, factory set at 90 sec.

System Start-Up, Safety, and Operation Sequence

Personal Injury and Environmental Hazards

Warns of personal injury and environmental damage when handling refrigerant.

Unit Operation and Safety Precautions

Lists critical warnings for operation, including overcharging, vacuum, and low-pressure switch.

Step-by-Step System Startup Procedure

Provides step-by-step instructions for system startup, from opening valves to setting the thermostat.

Sequence of Operation Details

Defrost Control Lockout Timer

Notes the defrost control board's 5-minute lockout timer initiated upon any power interruption.

2-Stage Thermostat Integration

States that models utilize a 2-stage indoor thermostat for operation.

Cooling Mode Operation Sequence

Explains the sequence of operation for cooling, including Y/Y2 signals and safeties.

Heating Mode Operation Sequence

Explains the sequence of operation for heating, including Y/Y2 signals and safeties.

Compressor Capacity Modulation Mechanism

Details the compressor's internal unloader mechanism for modulating capacity between stages.

Compressor Capacity Translation to Indoor Coil

Relates 67% compressor capacity to approximately 75% cooling or heating capacity at the indoor coil.

Compressor Stage Operation Modes and Defrost

Quiet Shift-2 Defrost Mode Function

Describes Quiet Shift-2 as a field-selectable defrost mode to reduce noise during cycle transitions.

Quiet Shift-2 Operational Sequence

Details the operational sequence when Quiet Shift-2 is enabled during defrost initiation and termination.

Defrost Control and Operation Logic

Defrost Control Time/Temperature Settings

Explains the defrost control's field-selectable time/temperature settings.

Defrost Thermostat Role in Heating Cycle

Describes how the defrost thermostat senses coil temperature to initiate the defrost sequence.

Defrost Cycle Termination Conditions

Outlines defrost cycle termination conditions, including thermostat opening or time limit.

Forced Defrost Initiation Procedure

Defrost Speedup Pin Shorting Method

Details the procedure to initiate a forced defrost using speedup pins (J1) by shorting them.

Refrigerant Charge Check and Adjustment

High Stage Only Charging Requirement

Specifies that refrigerant charging should only be performed in high stage operation.

Factory Charge and Subcooling Information

States that factory charge and desired subcooling levels are shown on the unit rating plate.

Charge Adjustment Based on Line Length

Provides guidance on adjusting refrigerant charge based on lineset length relative to the 15ft baseline.

Favorable Conditions for Charge Check

Recommends operating in cooling mode for at least 15 minutes before checking charge under favorable conditions.

Charge Adjustment for Temperature Variations

Outlines charge adjustment procedures for high/low indoor and unfavorable outdoor temperatures.

Long Line Guideline Reference for Charging

Refers to the Long Line Guideline for specific charging requirements beyond standard lengths or vertical separations.

Heating System Check Procedures

Utilizing the Heating Check Chart

Advises referring to the outdoor unit's Heating Check Chart to verify system operation.

Verification of Stage Switching

Guides verification of proper switching between low and high capacity stages.

Suction Pressure and Compressor Current Checks

Advises checking suction pressures and compressor current for stage switching indication.

Compressor Solenoid State During Stages

Explains the state of the compressor solenoid coil during low and high stage operation.

Critical Rectifier Plug Installation Warning

Warns against installing a plug without an internal rectifier due to voltage conversion needs.

Unloader Test, Final Checks, and Troubleshooting

Unloader Mechanism and Test Overview

Explains the unloader mechanism controlled by the DC solenoid for stage modulation and outlines testing methods.

Amperage Measurement and Solenoid Plug Test

Instructs to measure compressor amperage and test solenoid plug voltage output for unloader verification.

Unloader Coil Resistance Testing

Guides measuring the unloader coil resistance if voltage is correct, to diagnose faults.

Critical Final Installation Checks

Lists crucial final checks including wiring security, valve stem cap tightness, and owner handover.

Compressor Troubleshooting via Winding Resistance

Introduces the troubleshooting table for compressor winding resistance to diagnose malfunctions.

Major Component Descriptions

Describes key components like the 2-stage compressor, internal relief, contactor, and pressure switches.

Care and Maintenance Requirements

Importance of Periodic Maintenance

States the importance of periodic maintenance for ensuring high performance and minimizing equipment failure.

Maintenance Frequency Based on Geography

Notes that maintenance frequency can vary depending on geographic areas, such as coastal locations.

Puron (R-410A) Quick Reference and Service Guide

Puron Refrigerant Properties and Oil Compatibility

Details Puron refrigerant pressure, cylinder color, and compatibility with POE oils.

Service Equipment Specifications

Specifies required service equipment like recovery cylinders, manifold sets, hoses, and leak detectors.

Filter Drier and TXV Installation Guidelines

Covers filter drier pressure ratings, placement, and mandatory TXV replacement for Puron systems.

System Service Procedures and Safety

Outlines essential system service procedures, vacuum warnings, and the prohibition of venting Puron.

Indoor Coil TXV Installation Mandate

Mandates installation of a hard shutoff Puron TXV metering device with all indoor coils for proper operation.

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