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Bryant 234 D User Manual

Bryant 234 D
12 pages
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Bryant 234 D Specifications

General IconGeneral
BrandBryant
Model234 D
CategoryBoiler
LanguageEnglish

Summary

Installation Instructions

Boiler Description and Specifications

Details the Model 234 boiler, its type, certification, pressure ratings, and available configurations.

Unit Location and Installation

Site Selection and Clearances

Guidelines for boiler placement, foundation, combustible floor insulation, and clearances from combustible materials.

Combustion and Ventilation Air

Requirements for supplying adequate air for combustion and ventilation based on boiler input and room conditions.

Flue Connections and Chimney Requirements

Specifications for flue pipe sizing, slope, routing, termination, support, and chimney connections.

Gas Supply Line and Safety

Instructions for gas line installation, shutoff valve placement, purging, and leak detection.

Electrical Connections

Wiring Standards and Materials

Ensures electrical connections comply with National Electric Code and local codes, using specified wire types.

Water Line and System Connections

PW Boiler Water Outlet Configuration

Specifies water outlet positioning for PW boilers based on pump mounting location.

Chilled-Water System Integration

Details parallel piping for chilled-water systems and flow control for air handling units.

Start-Up and Adjustment Procedures

System Filling and Air Removal

Instructions for filling the system with water, bleeding air, and preparing for initial operation.

Pilot Flame Adjustment and Verification

Guidance on adjusting pilot flames for different gas controls to ensure proper ignition and operation.

Gas Rate and Manifold Pressure Tuning

Procedure for checking and adjusting gas input rate and manifold pressure for optimal performance.

Burner and Control Checks

Primary Air Shutter Adjustment

Procedure for adjusting air shutters to achieve optimal flame characteristics for each burner.

Gas Control Valve Operation

Verifying the proper function and delay actions of the Bryant gas control valve.

Automatic Pilot Shutoff Test

Testing the safety shutoff feature of the automatic pilot system.

Thermocouple Pilot Flame Requirements

Specifies the correct flame appearance and contact with the thermocouple for proper operation.

Thermocouple Function and Gas Flow

Explains how the thermocouple generates power to operate the gas control valve and shutoff.

Bryant Automatic Pilot (D4) Switch

Describes the normally open switch in the D4 pilot assembly that controls the gas valve.

Gas Pressure Regulator Function

Details the role of the adjustable spring-loaded regulator in maintaining constant burner gas pressure.

Boiler Safety Limits and Controls

D6 Self-Generating Controls

Operation of the D6 system using a powerpile thermocouple to generate electrical energy for controls.

High-Temperature Limit (Water Boilers)

Function of the high-temperature limit switch that opens on temperature rise to control gas valve.

Pressure Limit Control (Steam Boilers)

How this control shuts off gas supply to burners based on steam pressure settings.

Low-Water Cutoff (Steam Boilers)

Control that shuts off gas supply if boiler water level drops, allowing refill.

Steam Boiler Operation and Cleaning

Recommended Steam Header Proportions

Diagrams and specifications for steam header piping dimensions for various boiler models.

Initial Boiler Filling and Skimming

Procedure for slowly adding water, adjusting flame, and skimming impurities from the boiler.

Blowing Down Boiler Procedure

Instructions for building steam pressure and draining the boiler to remove sediment.

Using Cleaning Compound

Guidance on using cleaning compounds for boilers with significant dirt or sludge.

Boiler Maintenance and Cleaning

Boiler Cleaning Compound Use

Specific instructions and cautions for using cleaning compounds like Sal Soda.

Routine Maintenance Checks

Recommendations for yearly examination of flue passages and semi-annual checks of boiler controls.

Boiler Draining and Leakage

Advice against draining boilers unnecessarily and the importance of checking for system leaks.

Boiler Cleaning Procedure

Step-by-step instructions for cleaning the boiler, including removing components and brushing passages.

Wiring Diagrams

Steam Boiler Wiring

Schematic for steam boiler electrical connections, detailing controls like pressure and low water cutoff.

GW Water Boiler Wiring

Wiring diagram for GW water boilers, showing connections for self-generating and non-100% shutoff controls.

Water Boiler Wiring Diagrams

PW Water Boiler Wiring (Forced Circulation)

Diagram for PW water boilers with forced circulation, including circulator and control switch connections.

D5 Natural Gas Controls Wiring

Wiring schematic for D5 natural gas boilers with 100% shut-off, self-generating controls and reverse acting low limit.

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