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DuraPac 580F Series
Bryant DuraPac 580F Series User Manual
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2
—
Fig.
1A
—
Base
Unit
Di
m
ensions
—
5
80F090,10
2,120,150
1
3
Table of Contents
Safety Considerations
1
Step 1 - Provide Unit Support
1
Table of Contents
1
Base Unit Dimensions
2
Alternate Unit Support
4
II. Step 2 — Field Fabricate Ductwork
4
Step 2 - Field Fabricate Ductwork
4
Step 3 - Install External Trap for Condensate Drain
4
Step 4 - Rig and Place Unit
4
Roof Curb Details Diagrams
5
Condensate Drain Pan (Side View)
6
Condensate Drain Piping Details
6
Positioning
6
Unit Leveling Tolerances
6
Rigging Details
7
Physical Data
8
Field Power Supply/Field Control Wiring
12
Step 5 - Install Flue Hood
12
Step 6 - Install Gas Piping
12
Step 7 - Make Electrical Connections
12
VI. Step 6 — Install Gas Piping
12
VII. Step 7 — Make Electrical Connections
12
Electrical Data (Without Convenience Outlet)
13
Heat Anticipator Settings
13
Power Exhaust Electrical Data
14
Electrical Data (with Convenience Outlet)
15
Field Control Wiring Raceway and Compressor Location
16
Low-Voltage Connections
16
Power Wiring Connections
16
Manual Outdoor-Air Damper
17
Outdoor-Air Damper Position Setting
17
Outdoor-Air Hood Details
17
Step 8 - Adjust Factory-Installed Options
17
Optional Economi$Er+
18
Economi$Er+ Wiring
19
Filter Installation
19
Outdoor-Air Hood Construction
19
Damper Movement
20
Economi$Er+ Control Mode
20
Economi$Er+ Controller Wiring
20
Thermostats
20
Indoor Air Quality (IAQ) Sensor
21
Outdoor Air Temperature (OAT) Sensor
21
Return Air Temperature (RAT) Sensor
21
Supply Air Temperature (SAT) Sensor
21
Indoor Air Humidity Sensor
22
Indoor Air Quality Voltage Setting
22
Outdoor Air Humidity Sensor
22
Return Air Temperature Sensor
22
Outdoor Air, Return Air, and Supply Air Temperature Sensors
23
Enthalpy Changeover Settings
24
Humidity Sensor Current Vs. Humidity
25
Occupied/Unoccupied Switch
25
Remote Economi$Er+ Enable Control
25
Remote Potentiometer Occupied Minimum Position
25
CO2 Sensor Configuration
26
Dehumidification of Fresh Air with Demand Control Ventilation (DCV)
26
Demand Ventilation Control
26
CO2 Sensor Standard Settings
27
Step 9 - Adjust Evaporator-Fan Speed
27
Typical Belt-Drive Motor Mounting for Sizes 090-103
27
Evaporator-Fan Motor Efficiency
28
Evaporator-Fan Pulley Adjustment
28
Fan Rpm at Motor Pulley Settings
28
Typical Belt-Drive Motor Mounting for Sizes 120-151
28
Evaporator-Fan Motor Performance Table
29
General Notes for Fan Performance Data Tables
29
Fan Performance Tables
30
Roof Curb
1
Installation
1
High Flow Valves
50
Compressor Rotation
50
Refrigerant Service Points
50
Start-Up
50
Cooling
51
Main Burners
51
Heating
51
To Shut off Unit
51
Ventilation (Continuous Fan)
52
Economi$Er+ Controller
52
Safety Relief
52
Integrated Gas Controller (IGC) Operation
52
Economi$Er+ Inputs and Outputs
54
Configuration Variables (Read and Setup Modes)
55
Input/Output Channels
55
Setup Mode
56
Manual Mode
57
Error Mode
57
Compressor Configuration and Control
58
Ventilation Air and Free Cooling
58
Minimum Damper Position
58
Economi$Er+ Configuration
58
Demand Ventilation Configuration
59
Power Exhaust Configuration
59
Maximum Damper Position
59
Compressor Lockout Temperature
59
Heating, Units Without Economi$Er+
60
Cooling, Units with Economi$Er+
60
Cooling, Units Without Economi$Er+
60
Operating Sequence
60
Heating, Units with Economizer+
61
Evaporator Coil Cleaning
61
Condensate Drain Cleaning
61
Filters Cleaning
61
Service
61
Checking and Adjusting Refrigerant Charge
62
Blower Belt Adjustment
62
Freezestat
62
Lubrication
62
To Use Cooling Charging Chart
63
Flue Gas Passageways
67
Combustion-Air Blower
67
Burner Ignition
67
Removal and Replacement of Gas Train
67
Spark Gap Adjustment
68
Main Burners Cleaning and Adjustment
68
Replacement Parts
68
SAT Sensor Failure
69
RAT Sensor Failure
69
IRH (Indoor Relative Humidity) Sensor Failure
69
Troubleshooting
69
Unit Always in Unoccupied Mode
70
LED Troubleshooting — Error Code
70
ROM Test Failure
70
RAM Test Failure
70
Cooling Service Troubleshooting
71
Heating Service Troubleshooting
72
Typical Unit Wiring Schematic
73
Appendix A - Economi$Er+ Label
74
Appendix A — Economi$Er+ Label
75
Appendix B - Job Specific Economi$Er+ Configuration Settings
76
Index
77
Start-Up Checklist
80
4
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Bryant DuraPac 580F Series Specifications
General
Brand
Bryant
Model
DuraPac 580F Series
Category
Heating System
Language
English
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