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Bryant DURAPAC 580F - User Manual

Bryant DURAPAC 580F
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Cancels: II 580F-180-2 II 580F-180-3
3/15/06
installation, start-up and
service instructions
SINGLE PACKAGE ROOFTOP
GAS HEATING/ELECTRIC COOLING UNITS
580F
Dura
Pac
Series
Sizes 180-300
15 to 25 Tons
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-25
I. Step 1 — Provide Unit Support. . . . . . . . . . . . . . . . . 1
II. Step 2 — Rig and Place Unit. . . . . . . . . . . . . . . . . . . 4
III. Step 3 — Field Fabricate Ductwork . . . . . . . . . . . . 11
IV. Step 4 — Make Unit Duct Connections . . . . . . . . . 11
V. Step 5 — Install Flue Hood and Wind Baffle . . . . . 11
VI. Step 6 — Trap Condensate Drain . . . . . . . . . . . . . . 11
VII. Step 7 — Orifice Change. . . . . . . . . . . . . . . . . . . . . 12
VIII. Step 8 — Install Gas Piping . . . . . . . . . . . . . . . . . . 13
IX. Step 9 — Make Electrical Connections . . . . . . . . . 13
X. Step 10 — Make Outdoor-Air Inlet Adjustments . . 15
XI. Step 11 — Install Outdoor-Air Hood. . . . . . . . . . . . 15
XII. Step 12 — Install All Accessories . . . . . . . . . . . . . 16
XIII. Step 13 — Adjust Factory-Installed Options . . . . . 18
XIV. Step 14 — Install Control Accessory for Optional
Perfect Humidity™ Dehumidification Package . . 24
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-34
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-42
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . .43-47
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . CL-1
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All
other operations should be performed by trained service per-
sonnel. When working on air-conditioning equipment, observe
precautions in the literature, tags and labels attached to the
unit, and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves.
Use quenching cloth for unbrazing operations. Have fire extin-
guishers available for all brazing operations.
IMPORTANT: Units have high ambient operating limits. If
limits are exceeded, the units will automatically lock the com-
pressor out of operation. Manual reset will be required to
restart the compressor.
INSTALLATION
I. STEP 1 — PROVIDE UNIT SUPPORT
A. Roof Curb
Assemble or install accessory roof curb or horizontal adapter
roof curb in accordance with instructions shipped with this
accessory. See Fig. 1A, 1B, and 2. Install insulation, cant
strips, roofing, and counter flashing as shown. Ductwork can
be installed to roof curb or horizontal adapter roof curb before
unit is set in place. Curb or adapter roof curb should be level.
This is necessary to permit unit drain to function properly.
Unit leveling tolerance is ±
1
/
16
in. per linear ft in any direc-
tion. Refer to Accessory Roof Curb or Horizontal Adapter Roof
Curb Installation Instructions for additional information as
required. When accessory roof curb or horizontal adapter roof
curb is used, unit may be installed on class A, B, or C roof cov-
ering material.
Instructions continued on page 4.
WARNING: Before performing service or mainte-
nance operations on unit, turn off main power switch to
unit and install lockout tag to disconnect switch. Elec-
trical shock could cause personal injury.
WARNING:
1. Improper installation, adjustment, alteration, ser-
vice, or maintenance can cause property damage,
personal injury, or loss of life. Refer to the User’s
Information Manual provided with this unit for
more details.
2. Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
What to do if you smell gas:
1. DO NOT try to light any appliance.
2. DO NOT touch any electrical switch, or use any
phone in your building.
3. IMMEDIATELY call your gas supplier from
a neighbor’s phone. Follow the gas supplier’s
instructions.
4. If you cannot reach your gas supplier, call the fire
department.
WARNING: Disconnect gas piping from unit when
pressure testing at pressure greater than 0.5 psig. Pres-
sures greater than 0.5 psig will cause gas valve damage
resulting in hazardous condition. If gas valve is subjected
to pressure greater than 0.5 psig, it must be replaced
before use. When pressure testing field-supplied gas pip-
ing at pressures of 0.5 psig or less, a unit connected to
such piping must be isolated by closing the manual gas
valve(s).

Questions and Answers

  • A
    Allen GibsonAug 15, 2025
    What to do if my Bryant Air Conditioner compressor and condenser fan will not start?
    • N
      Nicole WebbAug 15, 2025
      If your Bryant Air Conditioner's compressor and condenser fan won't start, several factors could be at play. It could be due to a power failure, in which case you should contact your power company. Alternatively, check for blown fuses or tripped circuit breakers and replace or reset them as necessary. Other potential causes include a defective thermostat, contactor, transformer, or control relay, all of which would need replacement. Insufficient line voltage or incorrect wiring could also be the culprit, requiring you to determine the cause and correct it, or check the wiring diagram and rewire accordingly. Finally, ensure the thermostat setting isn't too high by lowering it below room temperature.
  • J
    Jorge StoneAug 18, 2025
    What to do if Bryant DURAPAC 580F Air Conditioner compressor will not start but condenser fan runs?
    • A
      andrew03Aug 18, 2025
      If your Bryant Air Conditioner's compressor won't start but the condenser fan runs, the issue might stem from several causes. Begin by inspecting the wiring in the compressor circuit for faults or loose connections, repairing or replacing as needed. If the compressor motor is burned out, seized, or has an open internal overload, determine the cause and replace the compressor. A defective overload could also be the problem, so determine the cause and replace it. Check if the compressor is locked out, and if so, determine the cause for the safety trip and reset the lockout. Lastly, verify that all three phases of power are present; if one leg is dead, replace the fuse or reset the circuit breaker and determine the underlying cause.
  • T
    Tracy WarnerAug 25, 2025
    Why does my Bryant DURAPAC 580F Air Conditioner have excessive head pressure?
    • J
      Jose TerryAug 26, 2025
      If your Bryant Air Conditioner is showing signs of excessive head pressure, start by replacing the dirty air filter. If the condenser coil is dirty, clean it. If the refrigerant is overcharged, recover the excess refrigerant. Inspect the TXV, ensuring the bulb is tightly mounted to the suction line; if the TXV is stuck open or closed, replace it. If there is air in the system, recover the refrigerant, evacuate the system, and recharge it. Finally, check for any restrictions in the condenser air or air short-cycling, and correct as needed.
  • J
    jstewartAug 31, 2025
    What to do if my Bryant DURAPAC 580F Air Conditioner has low system capacity?
    • M
      Michael CherryAug 31, 2025
      If you're experiencing low system capacity with your Bryant Air Conditioner, it could be due to a low refrigerant charge or a frosted coil. Start by checking the charge amount, referring to the system charging section. If the evaporator coil is frosted, inspect and replace the subcooler control low-pressure switch if necessary.
  • J
    Joseph HillSep 3, 2025
    What to do if Bryant Air Conditioner subcooler will not deenergize?
    • A
      Angela SmithSep 3, 2025
      If the subcooler in your Bryant Air Conditioner will not deenergize, it is possible that the liquid line three-way valve will not close. If the valve is stuck open, replace it.
  • S
    Sonia HoltSep 7, 2025
    What causes poor flame characteristics in my Bryant Air Conditioner?
    • B
      Benjamin WilliamsSep 7, 2025
      If your Bryant Air Conditioner has poor flame characteristics, characterized by aldehyde odors, CO, a sooting flame, or a floating flame, it may be due to incomplete combustion (lack of combustion air). Check all screws around the flue outlets and burner compartment and tighten them as necessary. Also clean vent for restriction as necessary.
  • T
    tammy82Sep 12, 2025
    How to troubleshoot a Bryant DURAPAC 580F Air Conditioner when the subcooler will not energize?
    • R
      Ronald BradySep 12, 2025
      If the subcooler in your Bryant Air Conditioner will not energize, first check the power source to the subcooler control transformer and ensure all wire connections are tight, as the cause may be no power to the transformer. If there's no power from the transformer to the liquid line three-way valve, check the fuse and ensure wiring continuity. If the subcooler control low-pressure switch is open, cycle the unit off to allow it to reset; replace the switch if it doesn't close. Also, test the transformer to ensure it is working. If the liquid line three-way valve isn't operating, the solenoid coil may be defective (replace it) or the solenoid valve may be stuck closed (replace it).
  • M
    Michael BoydNov 20, 2025
    Why is my Bryant DURAPAC 580F providing inadequate heating?
    • T
      Tanya AndersonNov 20, 2025
      If your Bryant Air Conditioner shows signs of inadequate heating, start by checking the air filter and cleaning or replacing it if dirty. Ensure the gas input to the unit is adequate by checking the gas pressure at the manifold and clocking the gas meter for input; if too low, increase manifold pressure or replace with correct orifices. Other potential causes include an undersized unit (replace with a proper unit or add an additional unit), restricted airflow (clean or replace the filter, or remove any restrictions), or a blower speed that's too low (install an alternate motor or adjust the pulley to increase fan speed). Also, check the rotation of the blower, thermostat heat anticipator settings, and temperature rise of the unit, adjusting as needed if the limit switch cycles the main bur...
  • D
    David CombsNov 27, 2025
    How to fix Bryant DURAPAC 580F burners that will not ignite?
    • C
      Charles SotoNov 27, 2025
      If the burners in your Bryant Air Conditioner will not ignite, there are several potential causes. Start by checking the flame ignition and sensor electrode positioning, adjusting as needed if the spark electrodes are misaligned. If there is no gas at the main burners, check the gas line for air and purge it as necessary, allowing gas to dissipate for at least 5 minutes before attempting to relight the unit. If there is water in the gas line, drain the water and install a drip leg to trap any future water accumulation. Ensure the furnace has power by checking the power supply, fuses, wiring, and circuit breaker. Verify that there is 24v power supply to control circuit, checking the transformer (allowing a cool-down period for transformers with internal overcurrent protection before resetti...

Summary

Safety Considerations

Installation and Service Warnings

Warnings about improper installation, adjustment, alteration, service, or maintenance.

Gas Leak Safety Procedures

Instructions on what to do if gas is smelled, emphasizing immediate action and contacting suppliers.

Gas Piping Pressure Test Warning

Warning about disconnecting gas piping during pressure tests over 0.5 psig to prevent valve damage.

Installation Procedures

Unit Support Installation

Guidance on providing proper unit support, including roof curb assembly and leveling.

Roof Curb Assembly

Details on assembling and installing a roof curb, including insulation and counter flashing.

Rigging and Unit Placement

Unit Positioning Guidelines

Guidelines for unit positioning, ensuring proper airflow, service access, and clearance from combustibles.

Field Ductwork Fabrication

Unit Duct Connections

Flue Hood and Wind Baffle Installation

Condensate Drain Trapping

Orifice Change for Altitude

High Elevation Orifice Adjustment

Guidance on using high altitude kits and selecting correct orifices for elevations above 2000 ft.

LP Gas Conversion Orifice Selection

Instructions for converting the unit to LP gas, including orifice selection for various elevations.

Gas Piping Installation

Electrical Connections

Outdoor-Air Inlet Adjustments

Outdoor-Air Hood Installation

Motormaster V Control Installation

Factory-Installed Options Adjustment

Optional EconoMi$erIV Installation

Instructions for installing and adjusting the optional EconoMi$erIV, including sensor relocation.

EconoMi$erIV Control Modes

Outdoor Dry Bulb Changeover Control

How the EconoMi$erIV uses outdoor dry bulb temperature for changeover control.

Differential Dry Bulb Control Method

Outdoor Enthalpy Changeover Control

Differential Enthalpy Control Method

IAQ Sensor Input for DCV

Minimum Position Control Settings

Demand Controlled Ventilation (DCV)

CO2 Sensor Configuration

Perfect Humidity Humidistat Installation

START-UP Procedures

Unit Pre-Start-Up Checks

Verifying unit installation, electrical connections, gas piping, and levelness.

Gas Piping and Leak Checks

Safety precautions and checks for gas piping leaks and pressure testing.

Compressor Rotation Verification

Method for determining and correcting incorrect compressor rotation direction.

Gas Heat Pressure Verification

Verifying gas pressures and temperature rise across heat exchangers.

Operating Sequence

Cooling Operation With EconoMi$erIV

Operating sequence for cooling using the EconoMi$erIV for free cooling and temperature control.

Service Procedures

Evaporator Fan Performance Adjustment

Evaporator Fan Service and Replacement

Condenser-Fan Adjustment

Refrigerant Charge Procedures

Perfect Humidity System Charging

Gas Valve Adjustment

Natural Gas Valve Operation

How the gas valve operates and factory settings for natural gas.

Main Burner Procedures

Protective Devices Overview

TROUBLESHOOTING Guide

EconoMi$erIV Troubleshooting

Specific troubleshooting steps and procedures for the EconoMi$erIV system.

DCV and Power Exhaust Checks

How to check DCV and Power Exhaust functions using specific components.

DCV Min;Max Position Checks

Checking the minimum and maximum damper positions for DCV control.

EconoMi$erIV Troubleshooting Completion

START-UP CHECKLIST

Pre-Start-Up Verification

Checklist items to verify before initiating unit start-up, covering installation and components.

Start-Up Procedure Verification

Checklist items for the actual start-up phase, covering electrical, temperatures, and pressures.

Bryant DURAPAC 580F Specifications

General IconGeneral
BrandBryant
ModelDURAPAC 580F
CategoryAir Conditioner
LanguageEnglish

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