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BSA A65 Lightning - User Manual

BSA A65 Lightning
245 pages
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Summary

Introduction

Engine and Frame Numbers

Location of engine and frame numbers for identification.

Factory Service Arrangements

United Kingdom Service

Details on replacement parts, repairs, and exchange service in the UK.

Replacement Parts

BSA parts distribution through national dealer network.

Guarantee Claims

Claiming under guarantee through the selling dealer.

Repairs

Dealers provide major repair services.

Exchange Replacement Service

Availability of re-conditioned BSA units.

Proprietary Parts

Manufacturers List

List of manufacturers for key motorcycle components like carburettors and tyres.

General Data

Model Specifications Overview

Summary of general data for various A65 and A50 models.

Piston

Piston specifications and dimensions.

Crankshaft

Crankshaft details and specifications.

Wheels, Brakes and Tyres

Specifications for wheels, brakes, and tyres.

Torque Wrench Setting

Recommended torque wrench settings.

Lubrication

Routine Maintenance

Scheduled maintenance tasks for different mileage intervals.

Engine Lubrication System

Explanation of the engine's dry sump lubrication system.

Changing Oil and Cleaning Filters

Procedure for changing engine oil and cleaning oil filters.

Engine

Engine Exploded View

Diagram showing an exploded view of the 500 and 650 c.c. engine.

Decarbonising

Procedure for engine decarbonisation.

Cylinder Head Removal

Procedure for removing the cylinder head.

Piston Rings

Procedure for checking and replacing piston rings.

Ignition Timing-With Flywheel Locating Peg

Procedure for setting ignition timing using flywheel peg.

Frame and Fittings

Frame Alignment

Methods and tools for checking frame alignment.

Swinging Arm Removal

Procedure for removing the swinging arm.

Rear Shock Absorbers

Procedure for removing and replacing rear shock absorbers.

Wheel Alignment

Procedure for checking and adjusting wheel alignment.

Front Forks

Adjusting Steering Head Races

Procedure for adjusting steering head bearings.

Removing Fork Legs

Procedure for removing front fork legs.

Fork Alignment

Procedure for checking and straightening front forks.

Wheels, Brakes and Tyres

Front Wheel Removal and Replacement (Quick-Release Hub)

Steps for removing and replacing the front wheel with quick-release hub.

Tyre Maintenance

Guidance on maintaining tyre pressure and wear.

Electrical System

Charging System

Information on the charging system, including battery and dynamo.

Zener Diode Charge Control

Explanation of Zener diode function in charge control.

Service Tools

Engine Tools

Tools required for engine servicing.

Front Forks Tools

Special tools for front fork maintenance.

Conversion Tables

Inches;Decimals to Millimetres

Tables for converting inches and decimals to millimetres.

Exchange Service

How it Operates

Explanation of the BSA exchange service process.

Units Available

List of reconditioned units available through the exchange service.

B.S.A. Stockists

United Kingdom Stockists

List of BSA stockists in the United Kingdom with addresses and phone numbers.

Overseas Distributors

Overseas Distributors List

List of BSA distributors worldwide with addresses.

BSA A65 Lightning Specifications

General IconGeneral
Engine typeAir-cooled, four-stroke, parallel twin
Displacement654 cc
Bore x Stroke75 mm x 74 mm
Transmission4-speed
Final DriveChain
Front suspensionTelescopic forks
Front brakeDrum
Rear brakeDrum
Fuel SystemCarburetor
IgnitionCoil ignition
FrameTubular steel duplex
Rear suspensionTwin shocks
Top Speed115 mph

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