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BSA D1 125 c.c. Bantam - User Manual

BSA D1 125 c.c. Bantam
33 pages
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00-4036
Instruction Manual
Models
D1 125 c.c. Bantam
D3 150 c.c. Bantam Major
D5 150 c.c. Bantam Major
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Summary

Instruction Manual Overview

Motorcycle Models Covered

Lists the available BSA motorcycle models covered by this manual, including D1, D3, and D5.

Motorcycle Controls

Handlebar Controls

Details the operation of levers, switches, and the throttle grip on the handlebars.

Foot Controls

Explains the function and operation of the gearchange and rear brake pedals.

Technical Specifications

Engine and Transmission Data

Provides key technical details on engine capacity, bore, stroke, and transmission gear ratios.

Capacities and Wheels

Lists fuel tank capacity, gearbox oil volume, and wheel specifications like rim and tyre sizes.

Initial Setup and Operation

Taking Over the Machine

Covers essential pre-ride checks and familiarization with machine controls for new owners.

Driving Instructions

Guides on starting the engine, moving off, changing gears, and stopping the motorcycle.

Engine Running-In Procedures

Running-In Period Guidelines

Advises on proper engine care and operation during the initial 1,000-1,500 miles.

Routine Maintenance Schedule

Periodic Maintenance Checks

Outlines required maintenance tasks based on time intervals and mileage.

Engine Systems and Maintenance

Engine Lubrication

Explains petroil mixture requirements and lubrication system details.

Ignition Timing Adjustment

Details how to set the contact breaker points for correct ignition timing.

Engine Servicing Tasks

Decarbonisation Procedure

Describes the process of removing carbon deposits from the engine and its benefits.

Cylinder and Piston Servicing

Cylinder and Head Removal

Step-by-step guide for removing the cylinder barrel and head for maintenance.

Piston and Rings Inspection

Instructions for examining the piston and piston rings for wear and deposits.

Engine Internals Examination

Cylinder Head and Ports Cleaning

Methods for cleaning carbon deposits from the cylinder head and exhaust ports.

Big-end Bearing Wear Check

Procedure to test the big-end bearing for play and signs of wear.

Ignition System Component Care

Sparking Plug Maintenance

Guide on inspecting, cleaning, and setting the gap of the sparking plug.

Carburettor System Details

Carburettor Components

Identification and description of key parts of the carburettor.

Fuel and Air System Maintenance

Air Cleaner Servicing

Instructions for cleaning and maintaining the oil-dip type air cleaner.

Carburetter Strangler Operation

Guidance on the correct use of the carburettor strangler for starting.

Lubrication Guide

Recommended Lubricants and Ratios

Lists recommended oils, greases, and petrol-oil mixing ratios for different conditions.

Drivetrain and Clutch Maintenance

Chain Lubrication and Adjustment

Steps for lubricating and adjusting the primary and rear chains.

Clutch Control Adjustment

Procedure for adjusting the clutch lever free play for optimal engagement.

Gearbox and Wheel Servicing

Gearbox Oil Change Procedure

Instructions for draining and refilling the gearbox with fresh oil.

Wheel Removal and Replacement

Steps for safely removing and refitting the front and rear wheels.

Brakes and Rear Chain Adjustment

Rear Chain Tensioning

Method for adjusting the rear chain to the correct tension.

Brake System Adjustment

How to adjust the front and rear brake controls for effective braking.

Brake and Front Fork Maintenance

Brake Shoe Relining Process

Guide on replacing worn brake linings with new ones.

Front Fork Lubrication

Instructions for lubricating the telescopic front fork sliding members.

Steering System Adjustment

Steering Head Bearing Adjustment

Procedure for removing play and ensuring smooth steering head operation.

Suspension System Maintenance

Rear Suspension Unit Service

Steps for dismantling and servicing the rear suspension units.

Electrical System Overview

Battery Maintenance and Testing

Guidance on checking battery electrolyte levels and specific gravity readings.

Charging System Components

Alternator and Rectifier Care

Maintenance advice for the alternator and rectifier for charging the battery.

Emergency Running Without Battery

Instructions for operating the motorcycle without a battery in emergencies.

Electrical Component Servicing

Generator Removal Procedure

Steps for safely removing the engine generator unit using specific tools.

Headlamp and Horn Adjustments

Details on replacing headlamp bulbs and adjusting the electric horn.

Wiring Diagrams

Direct Lighting System Wiring

Electrical schematic illustrating the direct lighting system connections.

Battery Lighting System Wiring

Electrical schematic illustrating the battery lighting system connections.

Parts and Accessories Information

OEM Parts and Schematics

Information on obtaining original equipment manufacturer (OEM) parts and online schematics.

BSA D1 125 c.c. Bantam Specifications

General IconGeneral
Bore x Stroke52 mm x 58 mm
IgnitionMagneto
Transmission3-speed manual
Front SuspensionTelescopic forks
Rear SuspensionRigid
Front BrakeDrum
Rear BrakeDrum
Engine TypeTwo-stroke single
Fuel Tank Capacity2.5 gallons
Displacement123 cc
Weight198 lbs (90 kg)

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