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BSA WDM20 - User Manual

BSA WDM20
48 pages
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BSA WDM20
WORKSHOP
MANUAL
Private L. Wilkings, Essex Regiment, 14-4-1945. Somewhere in Holland
WWW.PlanDeGraissage.ORG
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Summary

Useful Data

The Lubrication System

Lubrication Chart

The Engine - Exploded View

Engine Adjustments

Oil Pressure Valves

Details about pressure valves in the lubrication system.

Exhaust Valve Lifter

Information on the exhaust valve lifter adjustment.

Tappet Adjustment

Procedure for checking and adjusting tappet clearances.

Ignition Timing

Guidance on checking and setting ignition timing.

Carburetter

Needle Position

Explains needle positions for carburettor adjustment.

Throttle Stop

How to set the throttle stop screw.

Pilot Adjustment

Procedure for adjusting pilot mixture.

Mixture Strengths

Symptoms of rich and weak mixture.

Sparking Plug

Sparking plug specifications and troubleshooting.

Engine Dismantling for Decarbonising

Removing Cylinder Head

Steps for removing the cylinder head.

Removing Cylinder Barrel

Procedure for removing the cylinder barrel.

Removing the Valves

How to remove the engine valves.

Fitting New Valve Guides

Guide to fitting new valve guides.

Grinding in Valves

Process for grinding engine valves.

Piston and Rings

Checking and replacing piston rings.

Removing Engine from Frame and Complete Dismantling

Removing Chaincase

Steps for removing the chaincase.

Removing Clutch

How to remove the clutch assembly.

Removing Magdyno Pinion

Procedure for removing the magneto pinion.

Dismantling the Engine

Re-assembling the Engine

Flywheels

Instructions for fitting and aligning flywheels.

Crankcase

Timing Gears

Procedures for timing gears.

Cylinder and Piston

Transmission

Clutch Adjustment

Adjusting the clutch control and cable.

Front Chain Adjustment

How to adjust the front chain tension.

Rear Chain Adjustment

Method for tensioning the rear chain.

Dismantling and Re-assembling the Clutch

Re-assembly of the Clutch

Steps for reassembling the clutch assembly.

Removing, Dismantling and Re-assembly of the Gearbox and Gear Change

Dismantling the Gearbox

Procedure for dismantling the gearbox.

Dismantling the Gearchange Mechanism

Steps for dismantling the gear change mechanism.

Re-assembly of the Gearbox and Gearchange Mechanism

Guide to reassembling gearbox and gear change.

Re-assembly of the Gearchange

Reassembly of the gear change mechanism.

Replacement of the Gearbox

Steps for replacing the gearbox.

Special Instructions for the Cleaning and Lubrication of Hubs

Adjustment, Dismantling and Re-assembly of Hubs and Brakes

Rear Hub

Procedures for rear hub adjustment, dismantling, and reassembly.

Re-assembly

Steps for reassembling hubs and brakes.

Front Hub

Details for front hub removal and replacement.

Brake Adjustment

Adjusting front and rear brakes.

Brake Relining

Process for relining brake shoes.

Adjustments to Steering Head and Front Forks

Steering Head

Adjusting the steering head for play.

Fork Links

Adjusting fork links and steering damper.

Removal and Dismantling of Front Forks and Steering Head

Re-assembly

Reassembly of front forks and steering head.

Chain Alterations and Repairs

How to Use the Chain Rivet Extractor

Instructions for using a chain rivet extractor.

To Shorten a Worn Rear Chain

Method for shortening a worn rear chain.

To Repair a Damaged Chain

How to repair a damaged chain.

Fitting Rear Chain

Procedure for fitting a new rear chain.

How to Measure Wear in a Motor Cycle Chain

Method for measuring chain wear.

The Electrical Equipment

The Wiring System

Diagrams and explanation of the wiring system.

Ignition (Section A)

A(1) MAGDYNO” Type M01

Information on the "MAGDYNO" type M01.

A(2) Magneto Routine Maintenance

Routine maintenance for the magneto.

A (4) Magneto Contact Breaker - Cleaning

Cleaning the magneto contact breaker.

A (5) H.T. Cable

Details on the high-tension (H.T.) cable.

A (6) Pick-up

Details on the pick-up component.

A (7) Resistor and Immobiliser

Checking resistor and immobiliser components.

A (8) Sparking Plug.

Sparking plug cleaning and adjustment.

A (9) Magneto Slipping Clutch

Description of the magneto slipping clutch.

A (10) Removal from engine

Procedure for removing the magdyno from the engine.

A (11) Magneto dismantling.

Steps for dismantling the magneto.

A (12) Magneto Armature - Removing.

How to remove the magneto armature.

A (13) Magneto Armature Testing.

Testing the magneto armature windings.

A (14) Re-assembling.

Reassembly of magneto components.

A (15) Re-assembling and Testing Slipping Clutch

Reassembly and testing of the slipping clutch.

Charging (Section B)

Dynamo Type E3 HM

Information on the Dynamo Type E3HM.

B (1) Dynamo Testing in Position

How to test the dynamo while installed.

B (2) Dynamo To remove and replace.

Procedure for removing and replacing the dynamo.

B (3) Dynamo - Dismantling

Steps for dismantling the dynamo.

Dynamo - Commutator

Details on dynamo commutator condition and cleaning.

B (6) Dynamo - Field Coil

Testing and replacing dynamo field coils.

Dynamo - Armature

Dynamo armature testing and replacement.

B (8) Dynamo - Bearings.

Dynamo bearing replacement procedures.

B (9) Dynamo - Re-assembly

Steps for reassembling the dynamo.

B (10) Cut-out and Regulator Unit, Type MCR1

Information on the cut-out and regulator unit.

B (11) Regulator - Testing in position.

How to test the regulator in position.

B (12) Regulator - Cleaning the Contacts.

Cleaning the regulator's vibrating contacts.

B (13) Regulator - Mechanical Setting

Mechanical setting of the regulator.

B (14) Cut-out

Adjusting the cut-out unit.

B (15) Ammeter, Type CZ27.

Information on the Ammeter Type CZ27.

Ammeter - Testing in position.

Testing the ammeter in position.

Ammeter - Removal and Replacement.

Removing and replacing the ammeter.

B (16) Battery, Type PUW7 E.

Details on Battery Type PUW7E.

Battery - Topping-up.

How to top up the battery.

Checking Battery Condition.

Checking the battery's state of charge.

Earthing Connections.

Checking earthing connections.

Charging.

Battery charging procedures.

Lighting and Accessories (Section C)

C (1) Headlamp, Type DU42

Details on Headlamp Type DU42.

Removing Lamp Front and Reflector.

Removing the lamp front and reflector.

Setting and Focussing

Setting and focusing the headlamp beam.

C (2) Tail Lamp, Type L-WD-MCT1

Details on Tail Lamp Type L-WD-MCT1.

C (3) Cables.

Information on electrical cables.

C (4) Lighting Switch, Type RS39.

Details on Lighting Switch Type RS39.

C (5) Horn, Type HF1235

Information on Horn Type HF1235.

Method of Adjustment

Method for adjusting the horn.

C (6) Headlamp, Type DU 42. Fitted to later models.

Details on later model Headlamp Type DU42.

Change-over Switch

Removing and operating the change-over switch.

Main Lighting Switch

Positions and function of the main lighting switch.

B.S.A. Tool Kit Supplied with the Machine

Additional Equipment

BSA WDM20 Specifications

General IconGeneral
BrandBSA
ModelWDM20
CategoryMotorcycle
LanguageEnglish

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