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Provides guidance on navigating and understanding the manual's structure and content.
Explains the meaning and importance of danger, warning, and note symbols used throughout the manual.
Describes pictograms used for specific work operations, mainly for screw handling.
Outlines essential safety practices for personnel performing maintenance and repairs on the truck.
Details critical safety precautions when working on the truck's electrical system.
Covers procedures and precautions for safely lifting and supporting the truck during maintenance.
Overview of work required before the truck is put into operation.
Steps and safety regulations for installing the truck's battery.
Crucial safety regulations to follow before inspecting, handling, or filling batteries.
Step-by-step instructions for correctly installing the battery into the truck.
Instructions for setting and managing PIN codes for truck access and configuration.
Details the standard assignment of PIN codes for different driver profiles and blocks.
Explains how to adjust parameters necessary for truck operation and configuration.
Guides on adjusting collision sensitivity parameters when a sensor is installed.
Instructions for checking and adjusting parameters related to the battery and charger.
Details how to state the truck's battery type and adjust related settings.
Procedures for checking truck functions and safety features before initial operation.
Introduction to the maintenance chapter, covering schedules and procedures.
Guidance on recommended service intervals based on operating hours and shifts.
Details scheduled maintenance tasks performed at 750 operating hours or 12 months.
Overview of the chapter covering truck functions and control system parameters.
Explains truck functions by defining events, prior events, actions, and resulting conditions.
Identifies symbols used on the truck's keypad and display for operation.
Details the functional sequence and operational principles of the truck's systems.
Explains how to access and interpret the truck's different time recording values.
Introduces the different categories of truck parameters (Operator, Service, Factory).
Procedure to display and verify various truck settings and configurations.
Step-by-step guide on how to set or change truck parameters using the keypad.
Details parameters that adjust truck travel performance for specific operators or applications.
Lists default operator parameter settings provided by the factory for different profiles.
Describes parameters used to adapt functional performance, adjustable with a CAN service key.
Parameters pre-set at the factory, adjustable by technicians for specific requirements.
Introduction to the troubleshooting chapter, covering error codes and remedies.
Procedure to activate emergency travel mode for moving the truck in unsuitable locations.
Outlines systematic methods for diagnosing and resolving truck issues.
Provides initial steps for diagnosing problems, including checking for error codes and symptoms.
Steps to take after identifying and resolving a problem, including verification.
Instructions on how to display and review the truck's logged error codes.
Explains the structure and meaning of the truck's error code system (G.ANN format).
Lists specific error codes, their events, possible causes, and recommended actions.
A guide to diagnosing issues based on symptoms, influencing elements, and possible causes.
Troubleshooting steps for scenarios where the truck is immobilized or cannot move.
Addresses issues causing the truck to operate at a reduced speed.
Diagnoses and solutions for abnormal truck behavior during operation.
Covers troubleshooting for trucks that move but have specific non-functional components.
Guides on diagnosing and resolving issues related to faulty hydraulic system operations.
Explains how to use the truck's built-in test functions for diagnosis.
Details how to check digital inputs and outputs using test functions for component status.
Specific instructions for testing the transistor regulator using a digital input/output status function.
Procedure for testing the logic card's input/output status.
Guide for testing the optional SEU expansion unit's digital inputs and outputs.
Steps to test all segments and symbols of the digital display for correct function.
Information and procedures related to the truck's support arm assembly.
Instructions for adjusting the lateral position and lift of the support arm.
Details on how to adjust the kneeling action mechanism of the truck.
Information regarding the motor mounting components and their maintenance.
Procedure for replacing the drive unit springs, with a note on applicability.
Steps for safely disassembling the truck's platform.
Identifies and lists the key components of the electric drive motor.
Step-by-step instructions for removing the electric drive motor from the truck.
Specifies the correct tightening torques for drive motor mounting screws.
Guidance on the correct procedure for installing a new temperature sensor.
Recommendations for keeping the motor and compartment clean for optimal operation.
Basic information about the drive gear unit and its overhaul.
Identifies the components of the drive gear assembly.
Steps for removing the drive gear from the truck, noting specific model exceptions.
Detailed steps for removing the drive gear, applicable to specific serial numbers.
Lists and identifies the components of the brake system.
Instructions on how to manually release the truck's brake for service.
Procedure for installing the dust shield on the brake assembly (up to serial number 6140925).
Procedure for installing the dust shield on the brake assembly (starting serial number 6140927).
Step-by-step guide for safely replacing the truck's drive wheel.
Identifies the parts of the castor wheel assembly.
Instructions for safely removing and replacing a castor wheel.
Lists and identifies the various components of the tiller arm assembly.
Step-by-step instructions for disassembling the tiller arm.
Procedure for replacing the gas strut located in the tiller arm.
Instructions for removing and installing the safety sensor.
Overview of the electrical steering system and its components.
Identification of components for the tiller arm handle in the new model.
Identification of components for the tiller arm handle in the old model.
Detailed instructions for disassembling and reassembling the tiller arm handle.
Procedure for replacing the horn button or switch on the tiller arm.
Steps for replacing the lift and lower buttons on the tiller arm.
General instructions for replacing buttons on the tiller arm.
Instructions for reconfiguring control button positions and related parameter adjustments.
Procedure for replacing the safety reversal switch in the tiller arm.
Instructions for replacing the truck's wiring harness.
Guidance on disconnecting and reconnecting cables for the transistor regulator.
Detailed steps for removing and installing a new transistor regulator, including software configuration.
Introduces the hydraulic system and essential safety measures.
Emphasizes cleanliness and precautions for working with hydraulic systems to prevent contamination.
Identifies the components of the hydraulic unit.
Procedure for safely draining the hydraulic tank.
Steps for bleeding the hydraulic system, with variations for cylinders with/without bleeding valves.
Details on hydraulic quick-change connectors.
Instructions for assembling and dismantling quick-change hydraulic connectors.
Procedure for calibrating proportional valves to adjust performance parameters.
Steps for adjusting the pressure limit valve to ensure proper load handling.
Instructions for safely disassembling the hydraulic unit.
Specifies the correct tightening torques for hydraulic unit components.
Information related to the main mast assembly.
Lists and identifies the components of the main mast.
Covers maintenance aspects of the main mast, including fixing points and lubrication.
Details related to the fork carriage assembly.
Maintenance checks for the fork carriage, including play adjustment.
Information about the main lift chain system and its inspection.
Procedure for checking and adjusting the lift chain setting due to stretching.
Guidance on inspecting lift chains for wear, rust, and stiffness.
Instructions for cleaning dirty lift chains.
Details on lubricating lift chains, including intervals and recommended products.
Steps for removing and installing the fork carriage.
Procedure for replacing the entire mast assembly.
Instructions for checking and adjusting mast angles after replacement.
Description of the Spider Expansion Unit (SEU) and its function for adding inputs/outputs.
Information about the TLS system, referring to a separate manual.
Information about the ID unit, referring to a separate manual.
Information about the T.W.I.S. system, referring to a separate manual.
Information and technical data for the built-in battery charger.
Lists the types of information found in the appendices.
Technical specifications for SWE100, SWE120, and SWE140 models.
Technical specifications for SWE120L, SWE140L, and SWE200D models.
Technical specifications for the SWE120S model.
Wheel and hydraulic system specifications for SWE120S.
Wheel, hydraulic, and fuse specifications for SWE120L, SWE140L, SWE200D.
Battery, driving speeds, lift/lowering speeds, gradient, measurement, and weight for SWE120L, SWE140L, SWE200D.
Table showing overflow pressures for different mast types and loads.
General notes on applying tightening torques for metric threads.
Tightening torque values for galvanised, non-oiled bolts based on strength class.
Tightening torque values for untreated, oiled bolts based on strength class.
Information about MQS connectors and associated toolkits.
Details on AMP connectors, including power timers and associated tools.
Information on Molex connectors and required tools for pins/sleeves.
Lists various types of grease guns and their specifications.
Lists additional tools such as service keys, instruments, and pullers.
A summary table of major electric components, symbols, and their functions.
Provides a list of symbols used in wiring diagrams.
A comprehensive wiring diagram illustrating the truck's electrical connections.
A detailed wiring diagram for specific truck functions and components.
Instructions and rationale for proper material sorting and disposal for environmental protection.
Explanation of plastic marking codes used on products and packaging.
Provides examples of plastic markings and lists common abbreviations for materials.
Safety precautions and procedures for handling pressure vessels like gas struts for disposal.
A table categorizing truck components for proper sorting and disposal.
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