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BT SWE200D User Manual

BT SWE200D
230 pages
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© BT Industries AB
Repair manual en
SWE100, 120, 120L, 120S, 140, 140L, 200D
Applies from serial number: 6061850-
Order number: 258946-120
Issued: 2012-08-30 TP
https://www.besttruckmanuals.com/

Table of Contents

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BT SWE200D Specifications

General IconGeneral
Power SourceElectric
Load Capacity2000 kg
Battery TypeLead-acid
Battery Voltage48 V
ModelSWE200D

Summary

Introduction to the Manual

Warning Symbols and Notations

Defines DANGER, WARNING, and NOTE symbols used in the manual.

General Safety Rules

Safety While Working

Provides general safety guidelines for working on the truck.

Electrical System Safety Precautions

Safety precautions when working on the truck's electrical system.

Safe Lifting Procedures

Safety instructions for lifting the truck and its components.

Installation Procedures

Battery Installation Process

Covers safety regulations and procedures for installing the truck battery.

Parameter Setting and Adjustment

Explains how to adjust truck parameters for operation, like speed and collision sensors.

Pre-Operation Function and Safety Check

Lists checks to perform before the truck is put into operation.

Maintenance Procedures

Scheduled Maintenance Tasks

Outlines scheduled maintenance tasks sorted by component (C codes).

Functions and Parameters

Parameter Configuration and Types

Explains operator, service, and factory parameters and their configuration.

Troubleshooting Procedures

General Troubleshooting Information

Describes error codes, their display, logging, and initial troubleshooting steps.

Troubleshooting Methods

Provides systematic methods for diagnosing and resolving truck issues.

Error Code History Log

Explains how to display and interpret the log of recent error code events.

Error Code System Structure

Details the structure and meaning of error codes (group, category, code).

List of Specific Error Codes

Lists specific error codes, their events, possible causes, and actions.

Troubleshooting by Symptom

Organizes troubleshooting based on symptoms like 'truck cannot be driven'.

Chassis Components

Electric Drive Motor (1700)

Drive Motor Disassembly

Step-by-step instructions for removing the drive motor from the truck.

Brakes (3180)

Brake Release Procedure

Explains how to manually release the truck's brake for service.

Drive Wheel (3530)

Drive Wheel Replacement

Provides a method for replacing the truck's drive wheel, including safety.

Tiller Arm (4000)

Safety Sensor Replacement

Explains how to dismantle and install the safety sensor in the tiller arm.

Electrical Steering System (4000)

Covers components and procedures for the tiller arm's electrical steering system.

Electrical Components

Transistor Regulator Replacement

Instructions for replacing the transistor regulator, requiring TruckCom.

Hydraulic System (6000)

General Hydraulic Safety Precautions

Important safety measures to follow before working on the hydraulic system.

Pressure Limit Valve Adjustment

Guides on adjusting the pressure limit valve to ensure proper load handling.

Lift Mast (7000)

Mast Replacement Procedure

Provides instructions for removing and replacing the mast assembly.

Technical Specifications

General Tightening Torques

Service Tools

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