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BT SWE120L User Manual

BT SWE120L
230 pages
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© BT Industries AB
Repair manual en
SWE100, 120, 120L, 120S, 140, 140L, 200D
Applies from serial number: 6061850-
Order number: 258946-120
Issued: 2012-08-30 TP
https://www.besttruckmanuals.com/

Table of Contents

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BT SWE120L Specifications

General IconGeneral
Load Capacity1200 kg
Battery Voltage24 V
Drive TypeElectric
Drive SystemAC
Battery Capacity210 Ah

Summary

3 General safety rules

3.1 Safety while working

Provides guidelines for ensuring safety during servicing activities on the truck.

3.2 Electrical system

Safety precautions to remember when working on the truck's electrical system.

3.3 Safe lifting

Instructions and warnings related to performing safe lifting operations on the truck.

4 Installation

4.2 Battery installation

Covers safety regulations and procedures for installing the truck's battery.

4.4 Setting the parameters

Details parameters that need adjustment during truck operation setup.

4.4.2 Adjusting the parameters for the battery and battery charger

Covers checking and adjusting parameters related to battery and charger installation.

4.5 Function and safety check

Lists points to check before the truck is put into operation for functionality and safety.

5 Maintenance

5.3 Maintenance schedule

Details maintenance tasks for various truck components by work area.

6 Functions and parameters

6.3 Operating principle

Describes the operational sequence of various truck functions step-by-step.

6.5 Parameters

Details the different types of parameters (Operator, Service, Factory) and how to manage them.

6.5.4 Operator parameters

Describes parameters that configure truck driving properties and are changeable by operators.

6.5.5 Service parameters

Details service parameters that adapt functional performance and require a CAN service key.

7 Troubleshooting

7.2 Troubleshooting methods

Provides initial troubleshooting steps and concluding procedures.

7.3 Error code history

Explains how to display and interpret the truck's error code log.

7.4 Error code system

Details the structure and meaning of error codes (Group, Category, Code).

7.5 Error codes

Lists specific error codes, their events, possible causes, and actions for resolution.

7.6 Troubleshooting chart

Categorizes errors by symptoms like truck not driving or behaving abnormally.

7.6.1 The truck cannot be driven.

Troubleshooting symptoms, influencing elements, and possible causes when the truck cannot be driven.

7.6.2 Truck only travels at reduced speed

Troubleshooting symptoms, influencing elements, and possible causes for reduced truck speed.

7.6.3 The truck can be driven but behaves abnormally

Troubleshooting symptoms, influencing elements, and possible causes for abnormal truck behavior.

7.6.4 The truck travels, but some functions do not work.

Troubleshooting for issues where the truck moves but specific functions are not working.

7.6.5 Defective hydraulic functions

Troubleshooting for hydraulic system malfunctions, like forks not raising or lowering.

7.7 Built-in test function

Explains how to activate and use built-in test functions for diagnostics.

9 Electric drive motor 1700

9.3 Tightening torques – Drive motor

Specifies the correct tightening torques for drive motor mounting screws.

12 Drive wheel 3530

12.1 Replacing the drive wheel

Step-by-step method for safely replacing the truck's drive wheel.

13 Castor wheels 3540

13.2 Replacing the castor wheel

Provides a safe method for replacing the truck's castor wheel.

15 Tiller arm 4000

15.5.4 Disassembly/assembly of tiller arm handle

Provides step-by-step instructions for disassembling and assembling the tiller arm handle.

16 Electrical components

16.2 Replacing the transistor regulator

Step-by-step guide for removing and installing a new transistor regulator.

17 Hydraulic system 6000

17.2 Hygiene when working on hydraulics

Provides instructions on maintaining cleanliness and preventing contamination in hydraulic systems.

17.3 Hydraulic unit 6100

Identifies hydraulic unit components and procedures for tank emptying and system bleeding.

17.5 Hydraulic calibration

Explains how to activate calibration mode to adjust proportional valve tolerances.

17.6 Adjustment of the pressure limit valve

Guides on adjusting the pressure limit valve to ensure proper load handling.

17.8 Hydraulic unit tightening torques

Specifies the correct tightening torques for hydraulic unit components.

18 Lift mast – 7000

18.3 Main lift chain system 7120

Explains chain setting checks, inspection for wear, and cleaning procedures.

19 Accessories

21 Technical data

24 Oil and grease specification

25 Electrical components and wiring diagrams

27 Instructions for disposal

27.4 Sorting categories

Lists sorting categories for various truck components for proper disposal.

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