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BT SWE140L User Manual

BT SWE140L
230 pages
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© BT Industries AB
Repair manual en
SWE100, 120, 120L, 120S, 140, 140L, 200D
Applies from serial number: 6061850-
Order number: 258946-120
Issued: 2012-08-30 TP
https://www.besttruckmanuals.com/

Table of Contents

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BT SWE140L Specifications

General IconGeneral
BrandBT
ModelSWE140L
CategoryForklifts
LanguageEnglish

Summary

2 - General introduction

2.2 Warning symbols

Explains the meaning of DANGER, WARNING, and Note symbols used throughout the manual for safety and operational guidance.

3 – General safety rules

3.1 Safety while working

Outlines essential safety practices for working on the truck, including keeping the area clean, using correct positions, and tool maintenance.

3.2 Electrical system

Provides safety guidelines for working on the truck's electrical system, emphasizing precautions against short circuits and proper handling of components.

3.3 Safe lifting

Details critical safety procedures for lifting operations, including surface requirements, chocking wheels, and using appropriate supports.

4 – Installation

4.2 Battery installation

Covers the procedures and safety regulations for installing the truck's battery.

4.2.1 Battery installation safety

Details safety regulations to be followed before inspecting, handling, or filling batteries, including precautions for acid and explosive gases.

4.2.2 Install battery

Provides a step-by-step guide for installing the battery, including connecting cables, checking levels, and function testing.

4.3 Programming PIN codes

Explains how to program PIN codes for driver profiles, including methods using TruckCom or the truck's keypad.

4.4 Setting the parameters

Covers the adjustment of parameters necessary for truck operation, including speed, acceleration, braking, and optional features.

4.4.1 Adjusting the parameters for collision sensor (option)

Explains how to adjust collision sensitivity parameters (105, 106, 111) for trucks equipped with a collision sensor.

4.4.2 Adjusting the parameters for the battery and battery charger

Guides on checking and adjusting parameters related to the battery and battery charger, including specific parameter numbers.

4.4.3 Parameter 107 - battery size

Details how to state the battery type and adjust meter settings for battery charge level based on battery size.

4.5 Function and safety check

Lists essential inspection points and actions to be checked before the truck is put into operation.

5 – Maintenance

5.2 Service intervals

Provides guidance on service intervals based on operating hours, suggesting adaptation to local requirements and manufacturer minimums.

5.3 Maintenance schedule

Outlines the schedule for service maintenance, to be performed at 750 operating hours or every 12 months, whichever occurs first.

6 – Functions and parameters

6.3 Operating principle

Details the operational sequences of the truck's functions, from battery connection to specific events like driving and braking.

6.5.3 Setting the parameters

Details the step-by-step procedure for setting truck parameters using the CAN key or PIN code.

6.5.4 Operator parameters

Explains operator parameters that adapt truck travel performance, such as acceleration and speed, and warns against unauthorized changes.

6.5.5 Service parameters

Describes service parameters used to adapt functional performance, noting that they require a CAN service key for adjustment.

7 – Troubleshooting

7.1 Emergency travel mode

Describes how to activate emergency travel mode to move an immobile truck, with caution notes for inclines and errors.

7.2 Troubleshooting methods

Provides general methods for initial troubleshooting and concluding troubleshooting steps.

7.4 Error code system

Explains the structure of error codes (G.ANN), groups, error categories, and code ranges.

7.5 Error codes

Lists specific error codes, their events, possible causes, and suggested actions for resolution.

7.6 Troubleshooting chart

Provides a chart for troubleshooting grouped by symptoms like truck not driving or abnormal behavior.

7.6.1 The truck cannot be driven.

Lists symptoms related to the truck not being drivable, influencing elements, and possible causes.

7.6.2 Truck only travels at reduced speed

Details issues where the truck only travels at reduced speed, including influencing factors and potential causes.

7.6.3 The truck can be driven but behaves abnormally

Addresses abnormal truck behavior when driven, identifying influencing elements and possible causes.

7.6.4 The truck travels, but some functions do not work.

Covers scenarios where the truck travels but certain functions fail, focusing on software and hardware compatibility.

7.6.5 Defective hydraulic functions

Troubleshoots issues with defective hydraulic functions, such as forks not raising or lowering.

8 – Chassis 0000

9 – Electric drive motor 1700

11 – Brakes 3180

12 – Drive wheel 3530

12.1 Replacing the drive wheel

Outlines the method for replacing the drive wheel, including safety warnings about truck support.

13 – Castor wheels 3540

15 – Tiller arm 4000

15.4 Replacing the safety sensor

Guides on replacing the safety sensor, covering dismantling and installation steps.

16 – Electrical components

16.2 Replacing the transistor regulator

Details the procedure for replacing the transistor regulator, requiring TruckCom and involving disconnection of cables.

17 – Hydraulic system 6000

17.1 General

Emphasizes safety measures before working on the hydraulic system, including pressure release and handling hot oil.

17.2 Hygiene when working on hydraulics

Outlines hygiene instructions for hydraulic systems to prevent malfunctions and damage, covering washing, packaging, and handling.

17.3.2 Hydraulic system, bleeding

Details procedures for bleeding the hydraulic system, with separate instructions for cylinders with and without bleeding valves.

17.6 Adjustment of the pressure limit valve

Guides on adjusting the pressure limit valve to ensure the truck can handle rated load, with instructions for verification.

18 – Lift mast – 7000

18.3.2 Chain inspection

Details inspection of chains for wear, stretching, noise, rust, stiff links, bolt rotation, and outline wear.

18.3.4 Lubrication

Provides guidelines for lubricating lift chains, including intervals, recommended products, and ambient temperature considerations.

18.5 Replacement of the mast

Details the procedure for replacing the mast, including disconnecting fork carriage, switches, hoses, and battery.

21 – Technical data

21.1 SWE100, SWE120, SWE140

Provides technical specifications for SWE100, SWE120, and SWE140 models, covering drive motor, brake, and transmission.

21.2 SWE120L, SWE140L, SWE200D

Lists technical specifications for SWE120L, SWE140L, and SWE200D models, including wheel, hydraulic, and fuse data.

22 – General tightening torque

25 – Electrical components and wiring diagrams

25.2.2 General wiring diagram

Presents a general wiring diagram for the truck, illustrating connections between major electrical components.

25.2.3 Wiring diagram

Shows a specific wiring diagram illustrating connections for the motor controller, pump motor, and drive motor.

27 – Instructions for disposal

27.3.1 Gas struts

Provides a warning and example procedure for safely releasing gas from gas struts.

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