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BT RRE160 User Manual

BT RRE160
366 pages
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© BT
Repair Manual en
RRE140/160/180/200/250
Valid from serial number: 6051502
Order number: 261828-040
Issued: 2008-08-21 ITS

Table of Contents

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BT RRE160 Specifications

General IconGeneral
Load Capacity1600 kg
Power SourceElectric
TypeReach Truck
Mast TypeDuplex
ModelRRE160
Rated Capacity1600 kg
Turning Radius1675 mm

Summary

2 General introduction

2.2 Warning symbols

Defines the warning symbols used throughout the service manual for safety alerts.

3 General safety rules

3.1 Safety while working

Provides essential guidelines for safe working practices when servicing the truck.

3.2 Electrical system

Outlines critical safety precautions when working on the truck's electrical system.

3.3 Safe lifting

Details procedures and precautions for safely lifting the truck or its components.

4 Functions and parameters

4.4 Brake system 3100

Covers the three brake types (travel, parking, emergency) and their operational principles.

4.5 Steering system 4000

Describes the electric steering system, pulse generator, MCU, and EPS components.

4.9 Height preselector, description of function

Explains the height preselector's functionality, symbols, buzzer, levels, and programming.

5 Installation

5.2 Initial operation

Covers battery installation and parameter settings for initial truck operation.

6 Maintenance

6.2 Periodic maintenance

Details periodic maintenance schedules and tasks based on operating hours and intervals.

7 Troubleshooting

7.0.1 Error log menu

Explains accessing and interpreting error logs and detailed error information.

7.1 Service diagnostics menu

Describes accessing the service diagnostics menu and navigating diagnostic states.

7.2 Warning and error codes

Explains error code structure, severity, and lists warning/error codes for troubleshooting.

7.3 ACT/ACH transistor regulators

Details cable connections and pole bolts for ACT/ACH transistor regulators.

7.4 Symptom tables

Correlates errors/symptoms with causes and recommended actions.

8 Frame/Chassis 0000

8.5 Safety equipment (0800)

Focuses on checking safety equipment, specifically the overhead guard and tilt stops.

10 Drive gear 2000

10.1.2 Replacing the drive gear

Outlines the process for replacing the drive gear, including required special tools.

11 Brake and wheel 3000

11.1 Travel brake system (3100)

Details the travel brake system, including removing and dismantling the multiple disc brake.

11.2 Parking brake (3300)

Covers the parking brake, its general operation, emergency release, and checking brake force.

12 Steering system 4000

12.1 Electric steering wheel (4310)

Covers the electric steering wheel module, including replacing the pulse transducer and operating console.

13 Electrical system 5000

13.1 Battery (5110)

Covers battery recommendations, installation, and parameter settings for valve-controlled batteries.

13.2 Control console (5510)

Details the control console, its versions, and procedures for replacement, removal, and dismantling.

13.3 Parameter settings

Explains configuration menus, parameter access, and driver parameter modification.

13.4 Calibrations

Covers various calibration procedures for valves, joysticks, weight, and height/reach measurements.

14 Hydraulic system 6000

14.1 Hydraulic unit (6100)

Describes the hydraulic unit, tank, filters, and pump motor removal.

14.2 Main valve (6210)

Covers the main valve, including emergency lowering of forks and replacing the complete main valve block.

15 Mast/Lift system 7000

15.1 Main mast 1.6-2.5 t (7100)

Covers replacing the full mast and replacing mast damper plates.

20 Hydraulics schematics

22 Appendix “Service data and grease specifications”

23 Technical data

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