BT RRE160 - 8 Frame;Chassis 0000; 8.3 Operator cabin (0500); 8.4 Operator compartment (0600); 8.5 Safety equipment (0800)

Contents
Publication No. Date Valid from serial number T-code
261828-040 2008-08-21 6051502 815, 816
© BT Repair Manual RRE140/160/180/200/250 1 – 7
12.3 Steering bearings (4380).............................................................. 12-7
12.3.1 Removing a steering bearing from the drive gear ......... 12-7
12.3.2 Placing a steering bearing on the drive gear ................. 12-7
13 – Electrical system 5000 .................................................................. 13-1
13.1 Battery (5110) .............................................................................. 13-1
13.1.1 Battery recommendation ............................................... 13-1
Exide gel batteries (Sonnenschein, for example) .......... 13-1
Hawker Evolution gel batteries ...................................... 13-1
13.1.2 Battery installation ......................................................... 13-2
13.1.3 Setting battery parameters ............................................ 13-2
Parameter settings for valve-controlled batteries (VRLA) 13-
2
Instructions for verifying parameter settings .................. 13-2
13.2 Control console (5510)................................................................. 13-3
13.2.1 General .......................................................................... 13-3
13.2.2 Replacement/installation of a control ............................. 13-3
13.2.3 Removing the control console from the truck ................ 13-4
13.2.4 Replacing the access card's circuit board ..................... 13-5
13.2.5 Dismantling the control console ..................................... 13-6
General .......................................................................... 13-6
Installing an extra push button ....................................... 13-8
Replacing the travel direction selector with signal button 13-
8
Replacing the display .................................................... 13-9
13.2.6 Assembling the control console ..................................... 13-9
13.2.7 Placing the control console in the truck ....................... 13-10
13.3 Parameter settings..................................................................... 13-11
13.3.1 Configuration menu ..................................................... 13-11
Calendar/hour counter menu ....................................... 13-11
Parameter menu (PAR) ............................................... 13-11
Driver parameter modification ..................................... 13-12
PIN menu ..................................................................... 13-13
13.4 Calibrations................................................................................ 13-14
13.4.1 Valve calibration .......................................................... 13-14
Free lift and main lift valve calibration ......................... 13-14
Free lowering and main lowering valve calibration ...... 13-14
Reach movement valve calibration .............................. 13-15
13.4.2 Joystick calibration ...................................................... 13-16
13.4.3 Weight calibration ........................................................ 13-16
Calibrating the weight indicator ................................... 13-16
13.4.4 Height measurement/reach movement length calibration 13-
17
Calibrating height measurement (option) .................... 13-17
Calibrating reach movement length ............................. 13-18
13.4.5 Transition/mast separation calibration ......................... 13-19
14 – Hydraulic system 6000 .................................................................. 14-1
14.1 Hydraulic unit (6100).................................................................... 14-1
14.1.1 Hydraulic tank, draining ................................................. 14-2
14.1.2 Hydraulic system, bleeding ............................................ 14-3
14.1.3 Removing the pump motor from the truck ..................... 14-4
14.1.4 Replacing the hydraulic pump ....................................... 14-5
14.1.5 Fitting the pump motor in the truck ................................ 14-6
14.2 Main valve (6210)......................................................................... 14-7