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Buell 1125 2009 User Manual

Buell 1125 2009
306 pages
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Buell 1125 2009 Specifications

General IconGeneral
BrandBuell
Model1125 2009
CategoryMotorcycle
LanguageEnglish

Summary

About This Manual

How to Use Your Service Manual

Provides guidance on how to effectively use the service manual.

General Information

1.1 Specifications and Component Locations

Details specifications and physical locations of bike components.

1.2 Diagnostic Tools

Describes the tools used for diagnosing issues.

1.3 Diagnostics/Troubleshooting

Outlines diagnostic procedures and troubleshooting steps.

Diagnostic Tools

HD-48650 Digital Technician II

Details the usage of the Digital Technician II diagnostic tool.

HD-41404 Harness Test Kit

Explains the application of the Harness Test Kit.

HD-39978 Digital Multimeter (Fluke 78)

Describes the use of the digital multimeter.

HD-41354 Speedometer Tester

Information on using the speedometer testing device.

Diagnostics/Troubleshooting

Voltage Drop

Explains the voltage drop test procedure and its importance.

Wiggle Test

Describes the wiggle test for identifying intermittent faults.

Relay Diagnostics

Procedures for diagnosing and testing relays.

Initial Diagnostics and Serial Data

2.1 Initial Diagnostics

Outlines the initial steps for diagnosing system issues.

Diagnostic Trouble Codes (DTCs)

Explains diagnostic trouble codes and their priority.

2.2 Serial Data Communication

Covers communication protocols and components.

Wiring Diagrams

Figure 2-4. Battery Power Distribution

Shows the distribution of battery power throughout the system.

Figure 2-5. Ignition/Accessory Power

Details the ignition and accessory power circuits.

Figure 2-6. Chassis Grounds

Illustrates the chassis grounding points and connections.

Starting/Charging System

3.1 Starting System Diagnostics

Procedures for diagnosing the motorcycle's starting system.

3.2 Testing Starter on Motorcycle

Detailed steps for testing the starter motor on the bike.

3.3 Charging System Diagnostics

Diagnostic steps for the charging system.

3.4 Battery Testing

Methods for testing the motorcycle's battery.

Instruments

4.1 Instrument Cluster and Gauges

Details the instrument cluster and its functions.

Warning Lamps

Details the function of warning lamps.

Table 4-1. General LCD Screen Messages

Lists and describes messages displayed on the LCD screen.

Table 4-3. Diagnostic Trouble Codes (DTC) Priority Table

Table of DTCs with priority and fault conditions.

Accessories, Horn, Lights, and Security

5.1 Accessories

Information on various motorcycle accessories.

5.2 Horn

Details on the horn system and its troubleshooting.

5.3 Lights

Information and diagnostics for the lighting system.

5.4 Security System

Details on the security system and its operation.

Engine Management

6.1 DDFI-3 Operation

Overview of the DDFI-3 system and its functions.

6.2 Electronic Control Module (ECM)

Details the ECM, its sensors, and drivers.

6.3 Sensors and Drivers

Explains various sensors and drivers used in the system.

6.4 Symptom Diagnostics

Diagnostic procedures based on observed symptoms.

6.5 ECM Errors: DTC P0603, P0604, P0605, P0607

Troubleshooting ECM-related error codes.

6.28 Engine Cranks, But Will Not Start

Troubleshooting steps when the engine cranks but won't start.

6.29 Starts, Then Stalls

Diagnosing issues where the engine starts and then stalls.

6.30 Misfire at Idle or Under Load

Troubleshooting misfire issues at idle or under load.

Appendix A Connector Repair

A.1 AMP Multilock Connectors

Repair procedures for AMP Multilock connectors.

A.2 Delphi Connectors

Repair procedures for Delphi connectors.

A.3 Deutsch Electrical Connectors

Repair procedures for Deutsch electrical connectors.

A.5 Metri-Pack Terminals

Repair procedures for Metri-Pack terminals.

Appendix B Wiring

B.1 Connectors

Lists and describes connector locations and types.

B.2 Wiring Diagrams

Wiring diagrams for various systems.

Appendix C Conversions

C.1 Metric Conversion

Conversion table for metric units.

C.2 Fluid Conversions

Conversion factors for fluid measurements.

C.3 Torque Conversion

Conversion factors for torque specifications.

Appendix D Glossary

D.1 Glossary

Glossary of acronyms and abbreviations used in the manual.

Tools Used in This Manual

Tool List

A list of all tools mentioned in the manual.

Torque Values

Fastener Torque Values

Table indicating no torque values were found in the manual.

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